Building An XJ For My Wife

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Jan 26, 2017 | 08:05 PM
  #16  
Alright, got a little more accomplished. Ball joints in, exhaust done, knuckles and pitman arm drilled for 1 Ton steering. Hopefully, I'll find the time to get the front axle all back together.

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Jan 27, 2017 | 06:53 AM
  #17  
Subscribed. I'm enjoying your build so far, I look forward to seeing more progress.
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Jan 27, 2017 | 11:56 PM
  #18  
jelly of the garage

mines barley big enough to fit my jeep and have any room to work
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Jan 28, 2017 | 07:58 AM
  #19  
Quote: Subscribed. I'm enjoying your build so far, I look forward to seeing more progress.
Thank you Sir. Me too!
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Jan 28, 2017 | 08:01 AM
  #20  
Quote: jelly of the garage

mines barley big enough to fit my jeep and have any room to work
I hear that. I've been there. As a kid my Farher and I started working on cars outside. Built our first hot rod in a tent garage. When my Wife and I was looking for a house, a good sized garage was a priority.
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Jan 28, 2017 | 08:59 PM
  #21  
I hit a couple of stumbling blocks today, but managed to get a little more done.

First, I put the new chromoly axles together. The drivers side u joint had a couple of catchy spots in it on one side. I knocked it apart and ordered a new u joint. Looks like the XJ won't be rolling this weekend. I probably could've picked up a u joint at the parts store, but I have plenty to do while I wait for it to show up.

Next, I installed the freshly drilled knuckles on both sides. Since I couldn't put the drivers side axle in, I just put the new axle, hub assembly, rotors, calipers, and shoes on the passenger side. That all went well.

Then, I moved on to the 1 Ton steering. I put the Tie rod in to check the spacing for the poly spacers. That's when I realized that the tie rod was hitting the diff cover while turning in one direction, and the track bar mount bolt in the other direction. I emailed a Frank at Serious and he told me the after market diff covers that came on the XJ are deeper than stock. I ordered a Riddler cover to correct this issue. Im going to replace the track bar bolt with a button head.

Next, I installed the new adjustable track bar and started pulling the diff cover. This is when I found that whoever put the diff cover on stripped out two of the Allen heads. It went from a five minute job to over an hour. Somehow, I managed to get both bolts out without destroying the threads.

The u joint should be here tomorrow. Who knows when the Riddler cover will show up?Hopefully, I'll drive this thing out of the garage one of these days...

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Jan 29, 2017 | 09:35 PM
  #22  
The new U joints came today. I reassembled the drivers side axle. Feels great now. Had a little extra time so I mounted the compressor for the lockers.

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Feb 5, 2017 | 08:05 PM
  #23  
1 Ton steering in, Riddler cover installed, compressor under rear seat, air lines run to diffs. Next project is wiring the compressor and locker switches.

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Feb 12, 2017 | 08:00 PM
  #24  
Pulled the seats out to run the wires for the locker switches Also rigged up a washer fluid bottle out of a small coolant reservoir. I just used a small hole saw to drill for the motor.

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Feb 12, 2017 | 08:46 PM
  #25  
awtta be funny to see the back passengers face when you kick the compressor on. lol


Build is going well.
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Feb 12, 2017 | 08:49 PM
  #26  
Quote: awtta be funny to see the back passengers face when you kick the compressor on. lol


Build is going well.
Ha! Only rear passenger will most likely be a dog. Thank you.
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Mar 15, 2017 | 07:47 PM
  #27  
Cut and fold done. Bumpers, skids, frame stiffeners, sliders, truss, C reinforcements, and snorkel on the way. Trying to make Rausch Creek on the 25th. Stay tuned.

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Mar 16, 2017 | 07:45 AM
  #28  
I like where you mounted the compressor.
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Mar 19, 2017 | 08:37 PM
  #29  
Quote: I like where you mounted the compressor.
Thank you. Seemed like the logical spot.
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Mar 19, 2017 | 08:46 PM
  #30  
Front bumper, front skid, CB, Exhaust chop

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