Building on an Enlisted Budget..
CF Veteran
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
Ive been yelling at myself to update my thread but always fail to do so. Finally pulled my own ear. The only major thing I recently have done is a full rebuild on a NP231 with a wide chain kit and 4:1 ratio conversion complimented with an Advance Adapters SYE. Also running the boosterwerks linkage. Next I'm ordering some new build driveshafts. Then my drivetrain will be finally in decent order. Also built a custom skid back in December. Branches off a Clayton Offroad Crossmember. If I were to do it again I would of made some changes, but it works. Not bad for 15 smackeroos worth of steel from the drop cut section(lots of left over material). This also happened. New TC, Flexplate, and oil pump seal. I never want to that ever again. While my jeep was under the knife I used the race jeep to wheel in Gulches, SC a few weeks ago. Good times, that park is no joke.
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
CF Veteran
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
it was, there were tons of people there. Lots too see, lot of wheeling, and lots of cool rigs. It was a good time.
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
I hate that I haven't posted much lately. Been so busy with video work I haven't taken the liberty of documenting my build.
I did a tune up of sorts and quickly realized how much of an idiot I am for not being on top of basic maintenance. New oil, transmission fluid/filter, and spark plugs made a night and day difference. Feels like a new jeep...sorta
Did a compression test because I was curious as to my 4.0 is lacking some power.
Turns out cylinders 3 and 4 have worn rings. Weak sauce. Oh well.
Good excuse to pick up a motor too rebuild this summer
In other news, we made a new episode. Nothing ground breaking here, but informational.
I did a tune up of sorts and quickly realized how much of an idiot I am for not being on top of basic maintenance. New oil, transmission fluid/filter, and spark plugs made a night and day difference. Feels like a new jeep...sorta
Did a compression test because I was curious as to my 4.0 is lacking some power.
Turns out cylinders 3 and 4 have worn rings. Weak sauce. Oh well.
Good excuse to pick up a motor too rebuild this summer

In other news, we made a new episode. Nothing ground breaking here, but informational.
CF Veteran
Joined: Oct 2013
Posts: 5,924
Likes: 203
From: Greenville, SC
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0
I hate that I haven't posted much lately. Been so busy with video work I haven't taken the liberty of documenting my build. I did a tune up of sorts and quickly realized how much of an idiot I am for not being on top of basic maintenance. New oil, transmission fluid/filter, and spark plugs made a night and day difference. Feels like a new jeep...sorta Did a compression test because I was curious as to my 4.0 is lacking some power. Turns out cylinders 3 and 4 have worn rings. Weak sauce. Oh well. Good excuse to pick up a motor too rebuild this summer
In other news, we made a new episode. Nothing ground breaking here, but informational. Video Link: https://www.youtube.com/watch?v=-P2cpcVNySQ
In other news, we made a new episode. Nothing ground breaking here, but informational. Video Link: https://www.youtube.com/watch?v=-P2cpcVNySQ
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
I need new headers so whenever I get around to that ill definitely take note of my head casting.
My head gasket is a little leaky. Thats why I did my compression test to investigate that theory of low compression from the gasket.
If it turns out I have a cracked head, all the more reason to rebuild... which means stroke because to hell with it.
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
Hmmm been too long.
I'm no longer in the Navy.
I work for Ironman4x4fab.com as the Marketing Manager now.
I put an 06 TJ 4.0 in my 00 XJ.
I have a lot of ironman4x4 things.
Now that we're caught up. I did this over the weekend.
Put this winch tray from a custom mobile winch mount for a tree job that never got used. So I cut it out and started scratching my head on how to slide this into my bumper. I have always wanted a very low profile winch setup.

With the handy dandy plasma cutter and holding my tongue just right I notched out my bumper.

Im not a welder by any means but I had some guidance and I think I did just fine. Definitely improved with this project if anything.


Please note that those top welds in the center I got rid of and retried after some coaching. You can see there was no penetration.

Now after some paint! Viola! Couldn't be happier. Of course I had to powder coat the fairlead blue.




I did some cage work too, tied the footplates to the frame. Made a hell of a difference. Should of done that a long time ago lol.
More things to come!
I'm no longer in the Navy.
I work for Ironman4x4fab.com as the Marketing Manager now.
I put an 06 TJ 4.0 in my 00 XJ.
I have a lot of ironman4x4 things.
Now that we're caught up. I did this over the weekend.
Put this winch tray from a custom mobile winch mount for a tree job that never got used. So I cut it out and started scratching my head on how to slide this into my bumper. I have always wanted a very low profile winch setup.

With the handy dandy plasma cutter and holding my tongue just right I notched out my bumper.

Im not a welder by any means but I had some guidance and I think I did just fine. Definitely improved with this project if anything.


Please note that those top welds in the center I got rid of and retried after some coaching. You can see there was no penetration.

Now after some paint! Viola! Couldn't be happier. Of course I had to powder coat the fairlead blue.




I did some cage work too, tied the footplates to the frame. Made a hell of a difference. Should of done that a long time ago lol.
More things to come!
CF Veteran
Joined: Feb 2016
Posts: 3,683
Likes: 8
From: Northern New Mexico
Year: 1999
Model: Cherokee
Engine: 4.0
Off-topic. But does Ironman make roof racks? Looked real quick and didn't see anything. Never had heard of them but seem like some quality products!
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
Thanks, the past 6 months has been by far the craziest most life changing phase.
Nope, we just make suspension/drivetrain components. Everybody and their mother makes them, there's currently no desire to compete with that market.
Andy's, the owner, mindset is to make products that work well and will last. Many companies just want to sell sell sell and to do that they just meet the bare minimum standard of quality with some of their products. He believes in taking your time and building/engineering things right. I think thats why the Ironman name becoming increasingly popular.
Thanks, perfect example of knowing the right person and maintaining a good relationship. This is one awesome opportunity I was awarded.
Andy's, the owner, mindset is to make products that work well and will last. Many companies just want to sell sell sell and to do that they just meet the bare minimum standard of quality with some of their products. He believes in taking your time and building/engineering things right. I think thats why the Ironman name becoming increasingly popular.
Thanks, perfect example of knowing the right person and maintaining a good relationship. This is one awesome opportunity I was awarded.
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
Went snow wheeling over the weekend. North Carolina got a lot of snow as many may know. Which made this trip a lot more interesting. First legitmate snow wheeling experience. Snow doesn't bother me, Im from the midwest lol.
Naturally we were the only XJ. Always have been with this group.
On top of that, two friends go married on the trail! Can you believe that? Congratulations to Kylee and Edgar.









Now its time to finally swap in my D44 with WJ steering and say goodbye to my Dirty 30. She's never let me down, but its time.
Naturally we were the only XJ. Always have been with this group.
On top of that, two friends go married on the trail! Can you believe that? Congratulations to Kylee and Edgar.









Now its time to finally swap in my D44 with WJ steering and say goodbye to my Dirty 30. She's never let me down, but its time.
Thread Starter
Member
Joined: May 2012
Posts: 244
Likes: 1
From: Hayesville, NC
Year: 2000
Model: Cherokee
Engine: 4.0L I6
Just finshed my video on swapping an 06 TJ 4.0 into my cherokee.
She's a long episode so buckle in or skim through. Let me know what you guys think.
She's a long episode so buckle in or skim through. Let me know what you guys think.


