Build project: an 88 story, anti bolt on build
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Got my booster/MC swap done today. For those of you looking for the renix era booster swap. A booster and mc out of a 96 is almost a bolt in.
Now for the non bolt in part.
I ground out the rod end, replacment is too small for the brake switch. I did it with a die grinder, you could use a drill bit(5/8) but i didn't have one, so die grinder it was.
once the right size was achieved...i welded a "flat" on the back of the rod and ground it flat. the dlat keeps the brake switch from rotating out of position.
rod before

rod after

booster installed

now, the m/c uses metric bubble flares, and the porp. valve uses standard double flare. You can use adapters, but it just addes a place for it to leak. To solve this, i bought some metric bubble flare line(about 12") bubble both ends, cut it in half so i had the bubbles..the swapped in the fittings and just did a double flare like factory at the porp valve
flaring the lines
Now for the non bolt in part.
I ground out the rod end, replacment is too small for the brake switch. I did it with a die grinder, you could use a drill bit(5/8) but i didn't have one, so die grinder it was.
once the right size was achieved...i welded a "flat" on the back of the rod and ground it flat. the dlat keeps the brake switch from rotating out of position.
rod before

rod after

booster installed

now, the m/c uses metric bubble flares, and the porp. valve uses standard double flare. You can use adapters, but it just addes a place for it to leak. To solve this, i bought some metric bubble flare line(about 12") bubble both ends, cut it in half so i had the bubbles..the swapped in the fittings and just did a double flare like factory at the porp valve
flaring the lines
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
I also got some of theses little gems! 703 injectors, i big thanks to programbo for the super fast shipping and good looking parts.

I got them installed with the new inake gaskets and what not, but still have alot of wiring and stuff to clean up under the hood before i can run it.
Thanks for having a look.

I got them installed with the new inake gaskets and what not, but still have alot of wiring and stuff to clean up under the hood before i can run it.
Thanks for having a look.
Member


Joined: Nov 2011
Posts: 189
Likes: 0
From: Northern Kalifornia
Year: 1987
Model: Cherokee
Engine: 4.0
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
got the stiffeners built around the rear spring perch.

also added some ange to the sliders, welded to the sliders, and then bolted through the pinch seam..

also added some ange to the sliders, welded to the sliders, and then bolted through the pinch seam..
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
started the home brew shackle relocation brakets
here is the "base plate"

then burned on the mounting plates

some how i forgot to take i pic of the "stud" that goes into the original braket, but its 2.5x2.5 .250 wall.
all painted and installed


still need new shackels..looking for some 1.5"
here is the "base plate"

then burned on the mounting plates

some how i forgot to take i pic of the "stud" that goes into the original braket, but its 2.5x2.5 .250 wall.
all painted and installed


still need new shackels..looking for some 1.5"
CF Veteran
Joined: Feb 2010
Posts: 3,353
Likes: 1
From: Missoula, MT
Year: 1999
Model: Cherokee
Engine: Golen 4.6 Stroker, AFE Headers, 62mm TB, 24 LB Injectors, Brown Dog kit, HF Cat, 3" Exhaust
Wow man looks good! I wish I had the know-how to build my own stuff... I am stuck with buying it for 15x as much as it is worth lol. Keep it up!
::CF Administrator::





Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Lookin' good man, those weld beads are beautiful....@Ianf406: I used to say the same thing, then started spending that money on tools instead, didn't take long to outgrow my garage...it is a sickness...
CF Veteran
Joined: Feb 2010
Posts: 3,353
Likes: 1
From: Missoula, MT
Year: 1999
Model: Cherokee
Engine: Golen 4.6 Stroker, AFE Headers, 62mm TB, 24 LB Injectors, Brown Dog kit, HF Cat, 3" Exhaust
Haha I am sure it is... I just havent had a garage for alooong time. (I just got out of the Army in June, now waiting on my wife to get out b4 we get a house) Stuck to wrenching in the parking lot haha. Another year or so I am sure I'll catch the sickness.
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
in case anyone is actually reading this tread.im taking a lunch break, and just thought i would up;oad where im at today.
bulding the inside supports for the hybrid exo.
bulding the inside supports for the hybrid exo.



