Budget...what budget....(build).
Thread Starter
Member
Joined: May 2010
Posts: 124
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From: Texas
Year: 1998
Model: Cherokee
Engine: 4.0
Well here goes yet another build thread. I've been looking at buying a Cherokee for close to a year as a toy for my son and I. We found this beauty:

This thing had all the items listed in my sig already installed. I have several plans for add ons and changes.
First I traded for a Warn 10000# winch that will fit in the front bumper.
I have a new Tom Woods front drive shaft on order. (original shaft shot).
I have the square tubing purchased to build the roof rack and, I also have a 4"x4" tube to build a back bumper.
I found one of the nice wheels cracked so that gives me and excuse to purchase some nice black wheels
.
Some more long term projects include:
Fender trim and flares.
Lights ( lot's of 'em )
Replace shackle and add a leaf rear lift with some real springs.
Any way here goes......

This thing had all the items listed in my sig already installed. I have several plans for add ons and changes.
First I traded for a Warn 10000# winch that will fit in the front bumper.
I have a new Tom Woods front drive shaft on order. (original shaft shot).
I have the square tubing purchased to build the roof rack and, I also have a 4"x4" tube to build a back bumper.
I found one of the nice wheels cracked so that gives me and excuse to purchase some nice black wheels
.Some more long term projects include:
Fender trim and flares.
Lights ( lot's of 'em )
Replace shackle and add a leaf rear lift with some real springs.
Any way here goes......
Senior Member
Joined: May 2010
Posts: 611
Likes: 2
From: Austin, TX/ Atlanta, GA
Year: 1999
Model: Cherokee
Engine: 4.0
sounds like an awesome plan! good plan to do a lot of do it your self fabrication with your son! cant wait to see those build threads on the bumpers and roof racks in the fabrication threads!!
Thread Starter
Member
Joined: May 2010
Posts: 124
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From: Texas
Year: 1998
Model: Cherokee
Engine: 4.0
I got my 10,000# Warn winch today. I was going to install it when I discovered the "winch ready" ARB bumper will have to come off in order to get the winch up into it's very tight space. Now this project is on hold untill the air conditioned shop is cleared out, it's HOT in S.E. Texas.
Here's the winch:

...and here's the limited space it has to fit in:
Here's the winch:

...and here's the limited space it has to fit in:
Thread Starter
Member
Joined: May 2010
Posts: 124
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From: Texas
Year: 1998
Model: Cherokee
Engine: 4.0
Yes, it's gonna be great, he's fired up about it.
I've noticed a lot of XJer's from our area, I might try to make the monthly round up I've read about on here.
I've noticed a lot of XJer's from our area, I might try to make the monthly round up I've read about on here.
Thread Starter
Member
Joined: May 2010
Posts: 124
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From: Texas
Year: 1998
Model: Cherokee
Engine: 4.0
Well with my heavy work load right now things are slow going, however, I did get my "woody" driveshaft installed and made a test run with it. Now I'll have to wash it before I put it back in the shop again.

It was fun anyway!!

It was fun anyway!!
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Thread Starter
Member
Joined: May 2010
Posts: 124
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From: Texas
Year: 1998
Model: Cherokee
Engine: 4.0
Well we finally found time to work on the XJ. After some carefull measuring we determined the Warn winch will not fit inside the bumper after all. It would require some major re-fabing on the bumper. I decided to mount it on top of the bumper which will keep it up out of the mud and water.
Here is a picture of the bumper before we started:

The middle bar with the light mounts on it had to go, break out the plasma cutter. Now the winch will fit in between the uprights on the bumper:

The mounting hole on the winch body were hanging off of the front of the bumper so I welded a 1/4" angle to the bumper to extend the mounting pad:

Next I marked the holes and drilled them, I also re-enforced the underside of the bumper where the winch sits with a 1/4" plate that reaches between the bumper to body mounts. This will keep the winch from twisting off of the top of the bumper:

I added the lights and the fairlead and now it is ready to wire. that will be the next project.
Here is a picture of the bumper before we started:

The middle bar with the light mounts on it had to go, break out the plasma cutter. Now the winch will fit in between the uprights on the bumper:

The mounting hole on the winch body were hanging off of the front of the bumper so I welded a 1/4" angle to the bumper to extend the mounting pad:

Next I marked the holes and drilled them, I also re-enforced the underside of the bumper where the winch sits with a 1/4" plate that reaches between the bumper to body mounts. This will keep the winch from twisting off of the top of the bumper:

I added the lights and the fairlead and now it is ready to wire. that will be the next project.
Thread Starter
Member
Joined: May 2010
Posts: 124
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From: Texas
Year: 1998
Model: Cherokee
Engine: 4.0
A couple of weeks ago I had my son choose between several different wheel styles that he might like on our XJ. Today I suprised him with the ones he chose:

I think we will put some 33x12.50 mudders on these and sell the 32 BFG A/T's. I post pictures when we get them on.

I think we will put some 33x12.50 mudders on these and sell the 32 BFG A/T's. I post pictures when we get them on.


