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budget built xj on dana 60s

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Old 10-09-2011, 09:31 PM
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Default budget built xj on dana 60s

Hey guys i figured I should make a thread of my xj build. It's a 1991 4 door with a 4.0 and auto trans. I bought it from a buddy and he had already done a custom long ARM with about 6 inches of lift with cut 33 inch boggers. The axles are 8.8 rear with disks 4.88 gears full spool and the front Dana 30 chromos, 4.88s, and a Lockright I believe. It did really well but I was having ground clearance issues so I was gonna run 37s on those axles but decided to go with tons instead. So the game plan is Dana 60s front and rear I will be getting them mid week. Also custom bumpers, rear leaf flip, exo cage, coilovers, new 3 link up front, comp cut, onboard air, custom tube fenders, full hydro steering, beadlocked h2 wheels and a set of 40-42 inch pitbull rockers or iroks. Sold all parts except wheels and lift and I've got 1900$ hoping for another 800$ from the other stuff so that gives me about $2700 (bought the jeep for $2500)to start. Figure ill have about $4500 in it after all the new stuff.

Today I got started by pulling my axles and beginning the comp cut and trimmed the front fenders ( temporary till I get it setting on the new axles then ill do all the tube). also got my ac converted to air compressor and all my wires ran and air lines.
Old 10-09-2011, 09:33 PM
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sounds like a good plan. gotta get soem pics up so we can see
Old 10-09-2011, 09:33 PM
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Seriously, though, welcome to our forum. We like pics.
Old 10-09-2011, 09:39 PM
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Before
budget built xj on dana 60s-imag0198.jpg
Attached Thumbnails budget built xj on dana 60s-imag0222.jpg   budget built xj on dana 60s-imag0226.jpg  
Old 10-09-2011, 09:41 PM
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Looks like a very good start. Can't wait to see how this one goes
Old 10-09-2011, 09:44 PM
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Looks like a GREAT start. Quite bold!

I can't wait to see more.
Old 10-09-2011, 09:45 PM
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i like this!
Old 10-09-2011, 09:45 PM
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Originally Posted by concretecowboy
Looks like a very good start. Can't wait to see how this one goes
Thanks man, ya I hope it goes well rather than to the scrapper. Haha should be starting axle fab work by the weekend with any luck. Also need to build a new crossmember the old long ARM ripped the stock one halfway off eeeek
Old 10-09-2011, 09:50 PM
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Old 10-10-2011, 12:26 PM
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quite a to-do list you got there. the brews are gonna come in handy *subcribed*
Old 10-10-2011, 12:36 PM
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Originally Posted by kickr123
quite a to-do list you got there. the brews are gonna come in handy *subcribed*
Ya it is quite the list the brew will definitely keep me motivated and in the garage. Im pretty stoked for this build I hope it turns out good. Tonight I'm gonna try to get the rear comp cut boxed in and pull the fuel tank and talk to a buddy about building me a fuel cell.
Old 10-12-2011, 12:02 AM
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Tonight I got my comp cut all buttoned up and I have the day off tomorrow so I'm gonna relocate the fuel tank and build/install the rear bumper. Here's some pics of the comp cut ill post some more tomorrow of the rear bumper and gas tank.
Attached Thumbnails budget built xj on dana 60s-imag0228.jpg   budget built xj on dana 60s-imag0230.jpg  
Old 10-12-2011, 12:20 AM
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That's a nice idea on the cut where as most guys follow somewhat of a fender form. Simple and practical. I dig it!
Old 10-12-2011, 12:27 AM
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Originally Posted by aircruiser
That's a nice idea on the cut where as most guys follow somewhat of a fender form. Simple and practical. I dig it!
Thanks man. Ya when I was looking at doing this I saw most guys did it a bit different but I figured im gonna need as much room as possible for 42s without a huge lift. I'm hoping to keep it around 5-7 nches of lift.
Old 10-12-2011, 04:27 AM
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This makes me really miss the shop at my parents house lol, I need a garage. Least when I lived in Michigan I could borrow dads shop lol. Oh well. Looks good so far man, hope it turns out like ya want. Ima stick with low and wide, I think that will do till I can the second stage of my build going, but that will be down the road a ways.


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