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'96 XJ prject "Green Gargoyle"

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Old Apr 7, 2014 | 04:12 PM
  #1  
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From: Traverse City, MI
Year: 1996
Model: Cherokee
Engine: 4.0L
Default '96 XJ prject "Green Gargoyle"

Wasn't sure if anyone would be interested in my build.... no lift planned... keeping it relatively stock... And don't know all that much about working on vehicles, but figured I'd throw it up here for a good laugh. I'm doing a video blog, in conjunction with an airbrushing channel I have, but figured I'd post the vids here in case anyone wanted to follow along. Can't guarantee that it will be all that interesting or knowledgeable, but shouldn't be to bad. LOL


Last edited by foreveryoung001; Apr 7, 2014 at 04:15 PM. Reason: Still trying to figure out how to embed the videos on here
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Old Apr 7, 2014 | 08:20 PM
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From: Traverse City, MI
Year: 1996
Model: Cherokee
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Well... like I said, its probably not real exciting, but here's a little vid about the repair I had to make after work tonight. Woot!!!!!!!! Look at this guy's horrible welding skills!!! LOL

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Old Apr 13, 2014 | 06:33 PM
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Year: 1996
Model: Cherokee
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Nothing fancy, today. Just replaced the steering linkage and upgraded to the ZJ tie rod.

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Old Apr 19, 2014 | 07:30 PM
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From: Traverse City, MI
Year: 1996
Model: Cherokee
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The project... Got pulled over for not having a rear bumper. The cop let me go with a warning, but said he's seen me every day and finally decided to pull me over, and said if he saw me Monday, without a bumper, he'd write me a ticket.

So, guess it kind of forced my next project on me. Picked up some steel, and fabricated a bumper. Nothing amazing, but for a guy who doesn't know what he's doing, I think it came out pretty good.

Did my usual video blog thingy... not really a how to, but does go through the steps I took and some of the challenges I faced.
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Old Apr 19, 2014 | 09:10 PM
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Year: 1995
Model: Cherokee
Engine: 4.0 Inline 6
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Just can't have nice things. Lol. Good job man.
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Old May 4, 2014 | 06:04 PM
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Started on the floors today. This is still my DD for the time being, so I have to take it in sections, so I can get it done and put back together before I have to take it to work.

Not the best repair job in the world, but with cheap tools, and scrap steel, it was affordable and will last a good while. Plus, I learned a lot about what to expect and what to do as I continue the floor replacement.

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Old May 11, 2014 | 06:19 AM
  #7  
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Year: 1996
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The seat bracket on the driver side seat rusted out, and the seat was falling through the carpet, so was forced to deal with that this weekend.

PO screwed a small strip of metal under the mounting bracket, and that gave way this week.




Once I got the carpet up, the rust was worse than I ever imagined. I was pretty intimidated at first.



After taking a step back, then deciding I was up to the task, I decided to take it one step at a time. Step one was adding some angle iron to the frame rail, to strengthen it and give me a solid surface to weld the new seat brackets to as well as the floor.




Ran out of daylight, so had to leave it there for the night. This is my DD so I need to get the seat mounts fabricated and the main part of the floor welded in today.




Here is the video I did of it. Its not a how-to, but more of a blog about the steps I took to get to this point.

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Old May 13, 2014 | 08:42 PM
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Here's the second part of the driver side floor.

Started the next morning by fabricating the rear bracket, and getting it welded in place.



After that, took the other half of the file cabinet I used on the passenger side, and fit it for the driver side.



Then started putting in some smaller pieces that were easier to get around the curves.


When they were all in, it sort of looked like a Frankenstein monster, but it was solid.



Then I fabricated the front bracket and got it welded in.




And this is where I had to leave it, so I could get it all back together to drive to work the next morning. This weekend, I'll tackle the rust on the bell housing.




Here's the video of what I did.

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Old May 26, 2014 | 02:08 PM
  #9  
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Still going on the floors... Forgot to snap any pictures as I went on this section, but got the video. Had to come up with a way to remount the body bracket for the transfer case, and then finished up the front floors.

Next I'll start working on the rear seating area floors and the cargo area.

Hope you enjoy the vid.
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Old Jun 15, 2014 | 12:02 PM
  #10  
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Year: 1996
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Took a break from the floors. Had to address a random misfire I was getting, and that lead to replacing the heater valve...
http://youtu.be/J1m-A_RndQY

Can't seem to get the video to embed today, but the link will take you right to it.

Last edited by foreveryoung001; Jun 15, 2014 at 12:08 PM.
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Old Feb 2, 2015 | 09:50 AM
  #11  
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From: Traverse City, MI
Year: 1996
Model: Cherokee
Engine: 4.0L
Default My Leaf Spring Nightmare!!!

As the title of this post suggests... it was a nightmare to replace my leaf springs. I chalk it up as one of the worst experiences of my life. From the physical toll it took, to the emotional head banging... I had problems at every single turn I took... and then there was the single digit temperatures in my garage over the weekend... add all those up, and I wouldn't wish this on anyone.


">">





Last edited by foreveryoung001; Feb 2, 2015 at 09:54 AM.
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Old Feb 2, 2015 | 10:01 AM
  #12  
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From: Mid Ohio
Year: 2000
Model: Cherokee
Engine: 4.0
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Excellent video!
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Old Sep 10, 2015 | 03:07 PM
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From: Traverse City, MI
Year: 1996
Model: Cherokee
Engine: 4.0
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I changed my user name but its still me and still working the '96.
Just got done putting in the new gas tank, so thought I'd throw the vids up here.

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Old Sep 10, 2015 | 03:54 PM
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From: Glen Ellyn, IL
Year: 1997
Model: Cherokee
Engine: 4.0 Inline 6
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Originally Posted by HEAP of JEEP
I changed my user name but its still me and still working the '96.
Just got done putting in the new gas tank, so thought I'd throw the vids up here.

Replacing Jeep Fuel Tank -Part 1- Prepping the new tank - YouTube
Replacing Jeep Fuel Tank -Part 2- Dropping the Old Tank - YouTube
Replacing Jeep Fuel Tank -Part 3- Installing the New Tank - YouTube
I've been watching your videos for a few months, found your channel while looking for leaf spring removal techniques and for replacing headliners. Great content! Keep up the good work!
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Old Sep 11, 2015 | 09:27 AM
  #15  
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From: Mid Ohio
Year: 2000
Model: Cherokee
Engine: 4.0
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Do you have a removing headliner video?
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