1 tons & 40's "Bought now Building"
Thread Starter
Member
Joined: Oct 2013
Posts: 126
Likes: 0
From: Great Falls, MT
Year: 1996
Model: Cherokee
Engine: 4.0
Yea yea i know...."built not bought" blah blah blah. Found this bad boy on Craigslist, bought it for $6800 and sold my current cherokee for $4500.
Stats when I bought it:
....1998 Cherokee 4.0 with 200k on the body and transfercase, 150k on engine and 90k on transmission
....Front HP ford dana 60 Kingpin chromo 35 spline outer shafts, warn hubs, 5.35 gears, spool, spicer ujoints, solid diff cover
....Rear C&C 14 bolt with 5.38 gears, detroit locker, disk brakes, ruff stuff diff cover, pinion skid
....Main Frame stiffeners, rock sliders, front and rear bumper
....3 link with 2.5 DOM with 1.25 heims lower links
....1.25 DOM tie rod and drag link with high steer arms
....Included was a steering box already tapped for hydro assist
....Adjustable shackle box
...Steering box brace
Future Mods
....Hydro Assist
....Front and rear frame stiffeners
....zerk fitting skids for the dana 60
....5.5 RE coil springs/3.5 RE leaf springs
....new shocks
....either 2 inch wheel spacers for the rear or rims with more backspacing, haven't decided yet
....transfercase skid plate
....transmission skid plate
....rear quarter panel cutting
....doorless mod
Sadly the new Jeep in is California and won't be working on it till July when I move back so it will be awhile till any updates. This Cherokee will be driven to and from the trail. From all the other 40s builds I have seen they are trailered but I like fact of being able to drive it to and from the trail. Possibly in a couple years it will be trailered but for now it will be driven.
Went from this to this








I was able to take it to a local OHV park, Prairie City, where it had it's maiden voyage with me. Overall I was very impressed and I did take it easy but I still have a lot of ideas for it until I am happy with it.












Stats when I bought it:
....1998 Cherokee 4.0 with 200k on the body and transfercase, 150k on engine and 90k on transmission
....Front HP ford dana 60 Kingpin chromo 35 spline outer shafts, warn hubs, 5.35 gears, spool, spicer ujoints, solid diff cover
....Rear C&C 14 bolt with 5.38 gears, detroit locker, disk brakes, ruff stuff diff cover, pinion skid
....Main Frame stiffeners, rock sliders, front and rear bumper
....3 link with 2.5 DOM with 1.25 heims lower links
....1.25 DOM tie rod and drag link with high steer arms
....Included was a steering box already tapped for hydro assist
....Adjustable shackle box
...Steering box brace
Future Mods
....Hydro Assist
....Front and rear frame stiffeners
....zerk fitting skids for the dana 60
....5.5 RE coil springs/3.5 RE leaf springs
....new shocks
....either 2 inch wheel spacers for the rear or rims with more backspacing, haven't decided yet
....transfercase skid plate
....transmission skid plate
....rear quarter panel cutting
....doorless mod
Sadly the new Jeep in is California and won't be working on it till July when I move back so it will be awhile till any updates. This Cherokee will be driven to and from the trail. From all the other 40s builds I have seen they are trailered but I like fact of being able to drive it to and from the trail. Possibly in a couple years it will be trailered but for now it will be driven.
Went from this to this








I was able to take it to a local OHV park, Prairie City, where it had it's maiden voyage with me. Overall I was very impressed and I did take it easy but I still have a lot of ideas for it until I am happy with it.












Last edited by kal1fornia; Jan 19, 2015 at 12:09 PM.
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Thread Starter
Member
Joined: Oct 2013
Posts: 126
Likes: 0
From: Great Falls, MT
Year: 1996
Model: Cherokee
Engine: 4.0
Bought my first piece of steel ever today. 3/16 plate for the start of my front and rear frame stiffeners. I need to redo my rear cutouts because at first I was compensating for the rear seatbelt tie in to the frame. I am going to cut part of it out so it can be a lot more solid when I weld the plate to the frame. No 100% sure if i will plate the bottom part of the frame yet for the front and rear. If anything that will be done after I finish the sides of the frame.


CF Veteran
Joined: Nov 2011
Posts: 7,387
Likes: 10
From: City of Trees, CA
Year: 93 2 door
Model: Cherokee
Engine: 4.0
nice! I remember seeing that thing for sale in my area. good to see it was sold for a decent price.
and don't let the 40's on the freeway scare you man. my build is very similar (almost identical), just on 37's, and it's very freeway friendly. trailers are for lame ***es, you might as well build a real buggy if you're gonna trailer queen a rig
looking forward to watching progress on this build. glad to see another street driven 1 ton rig
and don't let the 40's on the freeway scare you man. my build is very similar (almost identical), just on 37's, and it's very freeway friendly. trailers are for lame ***es, you might as well build a real buggy if you're gonna trailer queen a rig

looking forward to watching progress on this build. glad to see another street driven 1 ton rig
Thread Starter
Member
Joined: Oct 2013
Posts: 126
Likes: 0
From: Great Falls, MT
Year: 1996
Model: Cherokee
Engine: 4.0
nice! I remember seeing that thing for sale in my area. good to see it was sold for a decent price.
and don't let the 40's on the freeway scare you man. my build is very similar (almost identical), just on 37's, and it's very freeway friendly. trailers are for lame ***es, you might as well build a real buggy if you're gonna trailer queen a rig
looking forward to watching progress on this build. glad to see another street driven 1 ton rig
and don't let the 40's on the freeway scare you man. my build is very similar (almost identical), just on 37's, and it's very freeway friendly. trailers are for lame ***es, you might as well build a real buggy if you're gonna trailer queen a rig

looking forward to watching progress on this build. glad to see another street driven 1 ton rig
After watching numerous JKs and more on 40s and driving to the trail (Wayoflife, Ultimate Adventure) there is no way in hell I'd let someone tell me I couldn't drive my rig to and from the trail as well. After buying it there was a shake on the freeway at 50mph+. Once i got it home and after an allignment, getting the axle alligned and tightening up lose bolts there is only a minor shake at highway speeds. Keep in mind these wheels/tires are not balanced. I think it would do much better if they were, still wondering how I want to balance them...maybe balance beads....not sure yet
CF Veteran
Joined: Nov 2011
Posts: 7,387
Likes: 10
From: City of Trees, CA
Year: 93 2 door
Model: Cherokee
Engine: 4.0
I'd set up the hydro assist the rest of the way and see how you like it. I've never bothered to balance my tires, never bothered with the BB's either but that might work too
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