Chattanooga xjs
2004 Jeep Wrangler with a 4 cylinder... doesn't look like any 4 cyl. I've ever seen. Looks a lot like the Liberty diesel. Any chance of that? http://knoxville.craigslist.org/ctd/4385075102.html
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Joined: Sep 2010
Posts: 34,088
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From: Lantana, Fl
Year: 1996
Model: Cherokee (XJ)
Engine: 4.Slow
2004 Jeep Wrangler with a 4 cylinder... doesn't look like any 4 cyl. I've ever seen. Looks a lot like the Liberty diesel. Any chance of that?
http://knoxville.craigslist.org/ctd/4385075102.html
http://knoxville.craigslist.org/ctd/4385075102.html
Member
Joined: Jun 2010
Posts: 247
Likes: 0
From: Soddy Daisy, TN
Year: 1999
Model: Cherokee
Engine: 4.0L
Thread Starter
Old School CF Moderator
Joined: May 2010
Posts: 9,652
Likes: 3
From: Chattanooga
Year: 2001
Model: Cherokee
Engine: 4.0
Great way to start the week off...got that "no bus" code and none of my gauges work. Looks like I won't be taking the bus this morning haha.
Attachment 237954
Attachment 237954
Ruh Roh
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Joined: Jun 2010
Posts: 247
Likes: 0
From: Soddy Daisy, TN
Year: 1999
Model: Cherokee
Engine: 4.0L
Member
Joined: Jun 2010
Posts: 247
Likes: 0
From: Soddy Daisy, TN
Year: 1999
Model: Cherokee
Engine: 4.0L
Last time I took my woods Jeep wheeling at Big Fork I knew I stripped something in my front axle...well I cracked the cover yesterday and this is what I see right way haha

Sheared at least 4 spider gears straight off. Good thing I have a spare Dana 30 in my yard.
My question is this, I had ALOT of play in my front driveshaft after this happened. Like it would turn from 9oclock to 3 o clock position with ease. Would the spider gears being messed up cause that or are my gears out of mesh?
Oh and does anyone know where I can buy bare steel at around hixson/north chatt. Like 2x1 rectangular tubing

Sheared at least 4 spider gears straight off. Good thing I have a spare Dana 30 in my yard.
My question is this, I had ALOT of play in my front driveshaft after this happened. Like it would turn from 9oclock to 3 o clock position with ease. Would the spider gears being messed up cause that or are my gears out of mesh?
Oh and does anyone know where I can buy bare steel at around hixson/north chatt. Like 2x1 rectangular tubing
Last edited by Fugatt2DrXJ; Apr 14, 2014 at 01:08 PM.
Thread Starter
Old School CF Moderator
Joined: May 2010
Posts: 9,652
Likes: 3
From: Chattanooga
Year: 2001
Model: Cherokee
Engine: 4.0
Last time I took my woods Jeep wheeling at Big Fork I knew I stripped something in my front axle...well I cracked the cover yesterday and this is what I see right way haha
Sheared at least 4 spider gears straight off. Good thing I have a spare Dana 30 in my yard.
My question is this, I had ALOT of play in my front driveshaft after this happened. Like it would turn from 9oclock to 3 o clock position with ease. Would the spider gears being messed up cause that or are my gears out of mesh?
Oh and does anyone know where I can buy bare steel at around hixson/north chatt. Like 2x1 rectangular tubing
Sheared at least 4 spider gears straight off. Good thing I have a spare Dana 30 in my yard.
My question is this, I had ALOT of play in my front driveshaft after this happened. Like it would turn from 9oclock to 3 o clock position with ease. Would the spider gears being messed up cause that or are my gears out of mesh?
Oh and does anyone know where I can buy bare steel at around hixson/north chatt. Like 2x1 rectangular tubing
My buddy striped his spider gear in his exterra rear end, 2 gears were bad 2 were ok, I told him he should replace all of them, he plans to replace the broken ones, thoughts?
CF Veteran
Joined: Apr 2011
Posts: 14,553
Likes: 1
From: Carrollton, GA
Year: 1994
Model: Cherokee
Engine: Inline 6 4.0L High Output
Why bother with only two? Don't most new spider gears come with side and spider gears? Throw a lunchbox locker in it and be done.
CF Veteran
Joined: Feb 2010
Posts: 5,420
Likes: 0
From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
If two are broken I bet the others are weakened so replace all of them and you typically have to buy all of them anyway.
Senior Member
Joined: Oct 2011
Posts: 845
Likes: 2
From: near Chattanooga, TN
Year: 1995
Model: Cherokee
Engine: 4.0L HO
I'd have to agree with replacing them all with a locker. That's assuming it's an offroad rig and that lead to their failure.
Best case if the remaining two don't have any fatigue stress, they probably have some nicks in the teeth at a minimum. This will both create a stress riser in those teeth as will as lead to spalling of the gear teeth.
Meshed gears should typically be replaced as a set, with a few exceptions. This is especially true for hypoid gear sets.
Best case if the remaining two don't have any fatigue stress, they probably have some nicks in the teeth at a minimum. This will both create a stress riser in those teeth as will as lead to spalling of the gear teeth.
Meshed gears should typically be replaced as a set, with a few exceptions. This is especially true for hypoid gear sets.
It's not an off road rig, but I am a mechanic by trade but always worked on newer stuff mostly front wheel drive and don't have much experience with axles. so I'm interested in learning so I can build or repair mine someday



