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Xj Help !!!!

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Old Oct 19, 2007 | 09:04 AM
  #1  
tom tom's Avatar
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From: Monroe,MI
Default Xj Help !!!!

was installing my rear leafs driver side was no problem . well pass.side was removing bolts but the welded nut thats on the inside of the frame broke free how do I do a fix on this and get the bolt out
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Old Oct 19, 2007 | 01:46 PM
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Kyle's Avatar
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Model: Cherokee
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your going to have to cut the bolt, then fish the broken welded nut out then your going to have to get a new nut and bolt to put the leaf back on. its a rather common thing to happen.

-Kyle
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Old Oct 21, 2007 | 10:14 AM
  #3  
AbadK5Blaz's Avatar
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From: Crawlorado
Year: 1995 Jeep
Model: Cherokee
Engine: 4.0l High output
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Real common. Mine did the same thing so I went to a local hardware store and bought my nuts a bolts there. I went ahead and did the same thing to the other side even though the other one was good. Just kinda like changing a head light. One goes change both. I like to keep it that way.
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Old Nov 4, 2014 | 07:48 PM
  #4  
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From: East Moline, Illinois
Year: 1999
Model: Cherokee
Engine: 4.0
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Crazy thing is that happened to me today. Ok, here is what I did. I had to sawzall off the rest of the bolt, then I tried to drive out the stuck part out with my impact hammer. Yeah right, not happening!

So, I used my grinder with a cut off wheel and carefully cut an access hole, in the mount just under the location of the nut and remaining bolt. Again, this was done carefully. So, I can easily weld it back on after the removal of the bolt and nut.

Now that I had this pyramid shaped access hole to get at the nut and remaining bolt I carefully used my sawzall to cut the end of the bolt off, then cut the nut off of the inside of the mount. This was a pain, because of the shallow nature of this area. Using the sawzall gets it done but, I did jack up a couple of blades in the process.

Got her done though. Now, tomorrow I will tack weld a washer onto a new nut, then weld the washer/nut from the spring mounting surface. After ensuring the process will work structurally I will then weld up the access hole that I had cut with the cut off wheel.
It is a pain in the **** but, have patience and you will get it done.

Last edited by Survive2022; Nov 4, 2014 at 07:49 PM. Reason: rephrasing
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Old Nov 4, 2014 | 07:50 PM
  #5  
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From: East Moline, Illinois
Year: 1999
Model: Cherokee
Engine: 4.0
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If you want photos I will upload them in the morning.
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