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Vacuum leak at throttle shaft - how bad is it?

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Old 03-22-2014, 05:53 PM
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Default Vacuum leak at throttle shaft - how bad is it?

I've been chasing a few issues on my '97 today, including high idle, low idle, misfires, and some shifting issues. I know, testing the TPS is next. I plan to pick up an analog meter for that, tomorry.

Meanwhile, I did a smoke test today looking for vacuum leaks. Built a smoke generator using an El Cheapo heat gun, an empty paint can, some pipe, and a few odds and ends. Works great.

Found I have noticeable leaks in two places:

  1. Around the IAC, at the back of it.
  2. Around the throttle shaft, and there's noticeable play between the shaft and the TB when I apply side pressure. Basically, I can wiggle it.

That can't be good, but how bad is it? Is there a repair other than buying a new TB?
Old 03-22-2014, 07:05 PM
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There are places that will put a bushing in (places that restore old carbs), but I would think it would be cheaper to pick up a JY TB.


Any pics of the smoke machine?
Old 03-22-2014, 07:10 PM
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Originally Posted by belvedere
There are places that will put a bushing in (places that restore old carbs), but I would think it would be cheaper to pick up a JY TB.

That's probably the best way to go. Is a '94 compatible?



Originally Posted by belvedere
Any pics of the smoke machine?

Not yet. I plan to take some pics and post them. It was pretty easy. Sure doesn't look nice, but it makes good smoke.

Makes it easy to find vacuum leaks!

Last edited by BlueRidgeMark; 03-22-2014 at 07:19 PM.
Old 03-23-2014, 11:24 AM
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I'm assuming you have fuel injectors, ya? I wouldn't be concerned about the throttle shaft leaking a little. The amount of air entering there isn't really a 'vacuum leak' and won't affect idle.(check IAC) On a carbureted model, maybe, because they rely on the venturi effect. Our throttle bodies are just suckin' air.
Old 03-23-2014, 08:37 PM
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Hmmmm. Are you sure the throttle shaft leak won't affect idle? It IS a leak past the butterfly valve....

I'm sure the IAC leak is a problem. Plan to call the dealer tomorrow to order a new one, along with a TPS.
Old 12-25-2019, 10:25 AM
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So 5 years later, how did you ever end up with that? Was the leak causing uneven idle? I would think the IAC could compensate for a static, fixed leak, but where the shaft wobbles around, not so much.?
Old 12-25-2019, 12:59 PM
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The IAC can compensate for a cracked vacuum tube elbow, but not a hose completely off, so I'll assume a leaking throttle shaft is within the parameters of the IAC. The TPS has a seal where it bolts to the throttle shaft that's designed to keep dirt out of the unit. There is an o-ring on the IAC that can be replaced and should be.
Old 12-25-2019, 01:20 PM
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Merry Christmas!
Old 12-25-2019, 06:26 PM
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Originally Posted by 97grand4.0
So 5 years later, how did you ever end up with that? Was the leak causing uneven idle? I would think the IAC could compensate for a static, fixed leak, but where the shaft wobbles around, not so much.?
No, it was a bad O2 sensor. My son had replaced it for me, so had ruled that out as the cause. Turns out he put the new sensor in the position behind the cat!

With a new sensor in the correct place, it ran fine. Of course, I ran it into a Suburban @ 55 mph almost two years ago, so that's how that story ended.

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