Squeaking Distributor/Rotor Cap
CF Veteran
Joined: Aug 2010
Posts: 8,357
Likes: 103
From: Canton, MI
Year: 1999
Model: Cherokee
Engine: 4.0
Thanks but some of the jargon is really hard to comprehend. I've done a lot on my jeep but I need simplified terms. Also, I can not see the index mark on the crankshaft with or without the fan in the way, ugh, that's why I didn't touch it. Is there anything else I can do with the distributor, I'm about to pull all of my hair out!
You'll have to feel around the edge of the damper to find it, then rotate the crank into position to mark it. If you have the fan removed, you can slowly rotate the crankshaft until you see the slot. Now mark it, like in the pic.
Unfortunately you've removed the distributor without establishing it was set to #1 cylinder/piston being at top dead center of its compression stroke, so you could go back in with the replacement distributor pinned at #1 using the pin punch.
Now you have to establish that #1 piston is at the top of its compression stroke, then proceed.
Member
Joined: Feb 2014
Posts: 172
Likes: 0
From: north of the Rio Grande, south of the Red, east of the Pecos, west of the Sabine
Year: 1990
Model: Comanche
Engine: 4.0
Howdy all...... young lady, you have now cranked the engine, so the rotor is going to be in a different position, but that's okay. I'm assuming that you never cranked the engine with the dizzy removed. So now we work with it from where it presently sits. It does look like from your previous pictures that you had it in the right position to start with (didn't look that way at first, which is why freegdr said to move one tooth clockwise). I agreed with freegdr's assesment of its position, but in subsequent photos, it now appears to be too far clockwise and needs to go back CCW one tooth. So regardless of where the rotor is pointing now, pull that dizzy up real easy, while simultaneously putting some CCW pressure on the rotor, and turn it CCW just a little as soon as the gears disengage, realizing, as I'm sure you've figured out by now, that the rotor will turn as you lift the dizzy and the helical gears are disengaging. So don't worry about the rotor turning as you lift it or push it back down, just be sure to turn it just enough to slip it back down after moving only one tooth. Now, if by chance, you DID crank the engine with the dizzy removed, then we have to go with CCKen's method of reestablishing a position based on TDC on the power stroke.
My question here may seem like I'm asking something that would have obviously been done, but nothing should be overlooked. Did you plug the cam position sensor wire back in? Are your spark plug cables in the right position and right order (I don't know if you removed them from the cap or not)?
I'm sorry you're having such a time with this. It is difficult for any of us, no matter how familiar with the engine or how proficient at working on it, to be able to describe exactly what to do in a way that's understandable to a novice. If everything is hooked up (and don't forget any wires that might have inadvertantly been disconnected during this endeavor) your engine should at least try to fire, even if the dizzy is off by a tooth.
My question here may seem like I'm asking something that would have obviously been done, but nothing should be overlooked. Did you plug the cam position sensor wire back in? Are your spark plug cables in the right position and right order (I don't know if you removed them from the cap or not)?
I'm sorry you're having such a time with this. It is difficult for any of us, no matter how familiar with the engine or how proficient at working on it, to be able to describe exactly what to do in a way that's understandable to a novice. If everything is hooked up (and don't forget any wires that might have inadvertantly been disconnected during this endeavor) your engine should at least try to fire, even if the dizzy is off by a tooth.
Last edited by Bobolink; Dec 31, 2014 at 01:29 PM.
Thread Starter
Senior Member
Joined: Apr 2012
Posts: 716
Likes: 0
From: Charlotte, NC
Year: 1994 Jeep Cherokee Sport
Howdy all...... young lady, you have now cranked the engine, so the rotor is going to be in a different position, but that's okay. I'm assuming that you never cranked the engine with the dizzy removed. So now we work with it from where it presently sits. It does look like from your previous pictures that you had it in the right position to start with (didn't look that way at first, which is why freegdr said to move one tooth clockwise). I agreed with freegdr's assesment of its position, but in subsequent photos, it now appears to be too far clockwise and needs to go back CCW one tooth. So regardless of where the rotor is pointing now, pull that dizzy up real easy, while simultaneously putting some CCW pressure on the rotor, and turn it CCW just a little as soon as the gears disengage, realizing, as I'm sure you've figured out by now, that the rotor will turn as you lift the dizzy and the helical gears are disengaging. So don't worry about the rotor turning as you lift it or push it back down, just be sure to turn it just enough to slip it back down after moving only one tooth. Now, if by chance, you DID crank the engine with the dizzy removed, then we have to go with CCKen's method of reestablishing a position based on TDC on the power stroke.
My question here may seem like I'm asking something that would have obviously been done, but nothing should be overlooked. Did you plug the cam position sensor wire back in? Are your spark plug cables in the right position and right order (I don't know if you removed them from the cap or not)?
I'm sorry you're having such a time with this. It is difficult for any of us, no matter how familiar with the engine or how proficient at working on it, to be able to describe exactly what to do in a way that's understandable to a novice. If everything is hooked up (and don't forget any wires that might have inadvertantly been disconnected during this endeavor) your engine should at least try to fire, even if the dizzy is off by a tooth.
My question here may seem like I'm asking something that would have obviously been done, but nothing should be overlooked. Did you plug the cam position sensor wire back in? Are your spark plug cables in the right position and right order (I don't know if you removed them from the cap or not)?
I'm sorry you're having such a time with this. It is difficult for any of us, no matter how familiar with the engine or how proficient at working on it, to be able to describe exactly what to do in a way that's understandable to a novice. If everything is hooked up (and don't forget any wires that might have inadvertantly been disconnected during this endeavor) your engine should at least try to fire, even if the dizzy is off by a tooth.
She's trying to fire but not firing, all spark plugs are good, and cam sensor wire is plugged in.
Don't I need to reposition the oil pump slot each time I pull it up?
Last edited by WomanNeedsJeepExpertise; Dec 31, 2014 at 01:53 PM.
Thread Starter
Senior Member
Joined: Apr 2012
Posts: 716
Likes: 0
From: Charlotte, NC
Year: 1994 Jeep Cherokee Sport
The mark on the crankshaft vibration damper is a slot cut into the edge of the damper (see pic in the thread). It won't have the outline like in the pic - you do that, after you find it.
You'll have to feel around the edge of the damper to find it, then rotate the crank into position to mark it. If you have the fan removed, you can slowly rotate the crankshaft until you see the slot. Now mark it, like in the pic.
Unfortunately you've removed the distributor without establishing it was set to #1 cylinder/piston being at top dead center of its compression stroke, so you could go back in with the replacement distributor pinned at #1 using the pin punch.
Now you have to establish that #1 piston is at the top of its compression stroke, then proceed.
You'll have to feel around the edge of the damper to find it, then rotate the crank into position to mark it. If you have the fan removed, you can slowly rotate the crankshaft until you see the slot. Now mark it, like in the pic.
Unfortunately you've removed the distributor without establishing it was set to #1 cylinder/piston being at top dead center of its compression stroke, so you could go back in with the replacement distributor pinned at #1 using the pin punch.
Now you have to establish that #1 piston is at the top of its compression stroke, then proceed.
You have no choice but to follow ALL of the steps that CCKen has described to you. It's called "timing" for a reason. You have to put the distributor in sync with how the cylinders fire in order for your engine to run. You've pulled the distributor out and put it back in a different position. You have cranked the motor and moved all components from their original positions. You MUST Line up all of the operating components in an exact manner for the engine to run. You're just going to have to figure it out or get someone with hands on the machine to help you. No shortcuts!
Thread Starter
Senior Member
Joined: Apr 2012
Posts: 716
Likes: 0
From: Charlotte, NC
Year: 1994 Jeep Cherokee Sport
You have no choice but to follow ALL of the steps that CCKen has described to you. It's called "timing" for a reason. You have to put the distributor in sync with how the cylinders fire in order for your engine to run. You've pulled the distributor out and put it back in a different position. You have cranked the motor and moved all components from their original positions. You MUST Line up all of the operating components in an exact manner for the engine to run. You're just going to have to figure it out or get someone with hands on the machine to help you. No shortcuts!
Last edited by WomanNeedsJeepExpertise; Dec 31, 2014 at 02:30 PM.
CF Veteran
Joined: Aug 2010
Posts: 8,357
Likes: 103
From: Canton, MI
Year: 1999
Model: Cherokee
Engine: 4.0
The "pinned" comment was referring to the insertion of a 3/16" pin punch or drill bit (I prefer a punch) in the distributor alignment hole in the distributor plastic ring that the camshaft position sensor pulse ring is mounted to. There's only one hole in the plastic ring that is used for the 4.0 engine. It is shown in the pic below. The pin punch should go through the alignment hole and down through a companion hole in the base of the distributor.

This pic shows the distributor in place at #1 top dead center with the pin punch in place. The modified distributor cap you see in this pic is a tool I made from an old distributor cap. I marked the cylinder positions on the modified cap and placed a mark at each cylinder position TDC. I use these marks for establishing TDC at cylinders I want to check lifter preload and torquing the rocker cap scews - you do not have to be concerned with this though.

Here's another pic with the pin punch installed - without the modified cap.
CF Veteran
Joined: Aug 2010
Posts: 8,357
Likes: 103
From: Canton, MI
Year: 1999
Model: Cherokee
Engine: 4.0
I thought if I didn't crank the car with distributor out I could do it without adjusting the TDC, Freegdr and Bobolink are instructing me differently. I'm getting confused. Also, there is no primary mark on my crankshaft (there are 3!). I've been under the car searching for it and it's not present.
Pic shows the slot cut in the edge of the damper.

Pull the bloody electric fan!!! Now you can see it.
I thought if I didn't crank the car with distributor out I could do it without adjusting the TDC, Freegdr and Bobolink are instructing me differently. I'm getting confused. Also, there is no primary mark on my crankshaft (there are 3!). I've been under the car searching for it and it's not present.
Thread Starter
Senior Member
Joined: Apr 2012
Posts: 716
Likes: 0
From: Charlotte, NC
Year: 1994 Jeep Cherokee Sport
Ok, I found it but I'm having a time removing this fan. It's new and was a pain to get in, since they've added a bolt to it and I can't get it around the power steering pulley. Please bare with me. Any tips on how to get it out???
Last edited by WomanNeedsJeepExpertise; Dec 31, 2014 at 03:25 PM.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Last edited by freegdr; Dec 31, 2014 at 04:18 PM.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Howdy all...... young lady, you have now cranked the engine, so the rotor is going to be in a different position, but that's okay. I'm assuming that you never cranked the engine with the dizzy removed. So now we work with it from where it presently sits. It does look like from your previous pictures that you had it in the right position to start with (didn't look that way at first, which is why freegdr said to move one tooth clockwise). I agreed with freegdr's assesment of its position, but in subsequent photos, it now appears to be too far clockwise and needs to go back CCW one tooth. So regardless of where the rotor is pointing now, pull that dizzy up real easy, while simultaneously putting some CCW pressure on the rotor, and turn it CCW just a little as soon as the gears disengage, realizing, as I'm sure you've figured out by now, that the rotor will turn as you lift the dizzy and the helical gears are disengaging. So don't worry about the rotor turning as you lift it or push it back down, just be sure to turn it just enough to slip it back down after moving only one tooth. Now, if by chance, you DID crank the engine with the dizzy removed, then we have to go with CCKen's method of reestablishing a position based on TDC on the power stroke.
My question here may seem like I'm asking something that would have obviously been done, but nothing should be overlooked. Did you plug the cam position sensor wire back in? Are your spark plug cables in the right position and right order (I don't know if you removed them from the cap or not)?
I'm sorry you're having such a time with this. It is difficult for any of us, no matter how familiar with the engine or how proficient at working on it, to be able to describe exactly what to do in a way that's understandable to a novice. If everything is hooked up (and don't forget any wires that might have inadvertantly been disconnected during this endeavor) your engine should at least try to fire, even if the dizzy is off by a tooth.
My question here may seem like I'm asking something that would have obviously been done, but nothing should be overlooked. Did you plug the cam position sensor wire back in? Are your spark plug cables in the right position and right order (I don't know if you removed them from the cap or not)?
I'm sorry you're having such a time with this. It is difficult for any of us, no matter how familiar with the engine or how proficient at working on it, to be able to describe exactly what to do in a way that's understandable to a novice. If everything is hooked up (and don't forget any wires that might have inadvertantly been disconnected during this endeavor) your engine should at least try to fire, even if the dizzy is off by a tooth.
CF Veteran
Joined: Aug 2010
Posts: 8,357
Likes: 103
From: Canton, MI
Year: 1999
Model: Cherokee
Engine: 4.0
The index mark on the vibration damper aligns with the zero "0" mark on the timing chain cover twice.
Once when #1 piston is at the top of its compression stroke and again when #6 piston is at the top of its compression stroke.
Just because you have the damper index mark aligned with the zero mark doesn't mean you are at #1 TDC.
You must establish that the #1 piston is at the top of its compression stroke.


