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Small metal spinning noise from T-Case?

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Old Jul 6, 2013 | 06:51 PM
  #1  
bradleybah's Avatar
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Default Small metal spinning noise from T-Case?

hey everyone, Just got my jeep out of the shop. Redid both front and rear gears to 4.56 with 33's...coming from 35's and a 5.10 i believe.. feels great. and the 4x4 works now

Although they said they had to replace the gear oil in the T-case when they did the transmission gear oil ( some other work i had done while it was in there)

Anyways, when i'm driving down the road i hear a very faint spinning sound almost like when you barely touch the brake pedal and sometimes you can hear the brake pad against the rotor. So i put it on the lift at my shop to have my buddy look under it while I put it in drive and was spinning the driveshaft..


He says he can hear that sound coming from the U-Joint at the rear of the T-Case. But then we noticed that 2 of the caps were missing on the rear U-joint closest to the rear-diff. Creating some play in it and making a little noise if you shook it.

my question is is it the small 1/8" of play in the driveshaft causing the noise by bouncing in between the knuckle and i can hear it by driving..Or did they put the wrong gear oil in the T-case maybe its having a harder time turning gears and making a small winding noise. Maybe its something else?

Any help would be greatly appreciated. Just dumped 5k into a car worth 5k haha

2000 jeep xj
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Old Jul 6, 2013 | 08:48 PM
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chipmaker's Avatar
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From: Belton S.C.
Year: 1998
Model: Cherokee
Engine: 4.0
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FWIW, the T-case runs ATF and not gear oil.
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Old Jul 6, 2013 | 09:17 PM
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From: knoxville, tn
Year: 2000
Model: Cherokee
Engine: 98 4.0 I6
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2 caps off the ujoint are missing, how is that working out?
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Old Jul 6, 2013 | 10:44 PM
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well the guy before me who had owned it . tac welded it so it wouldnt move around while driving. so i'm just trying to fix all his **** ups and i don't know about them until they are discovered
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Old Jul 7, 2013 | 01:16 AM
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From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
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Transfer case takes Atf ....Find new mechanic hes
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Old Jul 7, 2013 | 08:56 AM
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CCKen's Avatar
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From: Canton, MI
Year: 1999
Model: Cherokee
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Originally Posted by bradleybah
well the guy before me who had owned it . tac welded it so it wouldnt move around while driving. so i'm just trying to fix all his **** ups and i don't know about them until they are discovered
Bubba strikes again!

Change/or have changed both u-joints in the drive shaft. Use Sicer u-joints. Install new girdles and bolts on the rear diff yoke.
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Old Jul 7, 2013 | 09:48 AM
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94JeepCherokeeMan's Avatar
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From: Southern Idaho
Year: 1994
Model: Cherokee
Engine: 4.0 L/242 CID I-6 High Output MFI
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An eighth of an inch of play in a u-joint is a toast u-joint. Replace it. Make sure you use Dexron III ATF or equivalent in your T-case.
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