shock bolts
Thread Starter
Member
Joined: Aug 2010
Posts: 170
Likes: 0
From: Cincinnati
Year: 1998
Model: Cherokee
Engine: 4.0 i6
so im looking to replace my shocks, but i heard its a PITA with these xj's. Hear horror stories of people breaking bolts and what not. Any ideas or advice before i start? Thanks.
Old School CF Moderator
Joined: May 2010
Posts: 9,652
Likes: 3
From: Chattanooga
Year: 2001
Model: Cherokee
Engine: 4.0
Originally Posted by 1996sportXJ
PB Blaster. And a lot of it
Seasoned Member
Joined: Aug 2010
Posts: 358
Likes: 3
From: Illinois
Year: 1999
Model: Cherokee
Engine: 4.0
After breaking one, I just broke the rest with an impact. Replacing them is easy. There have been lots of threads about this. A search will explain how it's done.
Senior Member
Joined: Nov 2009
Posts: 774
Likes: 7
From: Lowell, MI
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0
Or you can take the rear sway bar mounting brackets off the axle, replace the bar pin in the shock with a tube, and bolt the shocks to the bracket. Then weld the bracket to the body where the bolts were. I've done this many times, and you never have to worry about broken bolts again!
CF Veteran
Joined: Oct 2011
Posts: 4,440
Likes: 3
From: Seal Beach, CA
Year: 1996
Model: Cherokee
Engine: 4.0 HO Straight Six
And if all else fails with the upper bolts in the rear, and you don't want to go through the trouble of drilling out the broken bolts, you can always go with these bad boys
http://www.ebay.com/itm/JEEP-CHEROKE...59477779665487
http://www.ebay.com/itm/JEEP-CHEROKE...59477779665487
Member
Joined: Apr 2012
Posts: 114
Likes: 2
From: eastern PA
Year: 2001
Model: Cherokee(SJ)
Engine: 4.0
If you do snap the bolts you can do what I did and drill them out, get bolts and washers that are about the same size but a little longer, get a wire then tie it to the end of the bolt with a washer on it, fish the wire up though the unibody out the hole you drilled out, then pull the bolt through the backside, put your shock up in place, then run washer/nut on the bolts then tighten down, you will have to grab the end of the bolt with pliers or vise grips so it doesn't spin when you tighten the nuts, F all that tapping the hole BS !
If you cant picture what I'm saying, I'll get a pic posted when I get home .
If you cant picture what I'm saying, I'll get a pic posted when I get home .
Last edited by 360; May 14, 2012 at 02:15 PM.
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CF Veteran
Joined: Apr 2008
Posts: 7,661
Likes: 15
From: Smiths Station, Al
Year: 87
Model: Wagoneer
Engine: 4.0 I6
PB blast and tighten them a hair prior to removal.
I have had some luck tightening them to break up the dirt some. But most of the time they just snap off.
I have had some luck tightening them to break up the dirt some. But most of the time they just snap off.
I just did mine last week and ran into this issue. I soaked them in PB Blaster for a few days but it didn't take much to snap the bolts. In a thread I read about this someone referred to them as being "made of butter" and I'd say that's a pretty accurate description. If I were you I'd approach it expecting it to happen and if it doesn't consider yourself lucky. I did just as 360 suggested above and drilled them out then ran some new bolts with lock washers through the top with a piece of wire and some fishing line, then washers and nuts on the bottom. It's a little bit of a pain but it's not too bad.
Seasoned Member
Joined: Aug 2011
Posts: 362
Likes: 0
From: Minnesota
Year: 2001
Model: Cherokee
Engine: 4.0
I just did mine last week and ran into this issue. I soaked them in PB Blaster for a few days but it didn't take much to snap the bolts. In a thread I read about this someone referred to them as being "made of butter" and I'd say that's a pretty accurate description. If I were you I'd approach it expecting it to happen and if it doesn't consider yourself lucky. I did just as 360 suggested above and drilled them out then ran some new bolts with lock washers through the top with a piece of wire and some fishing line, then washers and nuts on the bottom. It's a little bit of a pain but it's not too bad.
Thread Starter
Member
Joined: Aug 2010
Posts: 170
Likes: 0
From: Cincinnati
Year: 1998
Model: Cherokee
Engine: 4.0 i6
And if all else fails with the upper bolts in the rear, and you don't want to go through the trouble of drilling out the broken bolts, you can always go with these bad boys
http://www.ebay.com/itm/JEEP-CHEROKE...59477779665487
http://www.ebay.com/itm/JEEP-CHEROKE...59477779665487


