Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

shackle install ?????

Thread Tools
 
Search this Thread
 
Old Nov 5, 2010 | 05:57 PM
  #1  
stuck like chuck's Avatar
Thread Starter
Seasoned Member
 
Joined: Sep 2010
Posts: 255
Likes: 0
From: FT Myers, FL
Year: 1989
Model: Cherokee
Default shackle install ?????

im trying to get my shackles installed but i got a question. the nut that holds the top bolt (the bolt that mounts shackle to frame), how do you get to that? my kit came with new bolts and the threads are different. is it possible to get too? do i need to remove bumper
Reply
Old Nov 5, 2010 | 06:02 PM
  #2  
gobbs_stopper's Avatar
Senior Member
 
Joined: Jan 2010
Posts: 868
Likes: 0
From: barnesville pa 18214
Year: 1996 1996 1997
Model: Cherokee
Engine: 4.0L 5.2L
Default

if rhere isnt anything wrong with the bolts use the stock ones
Reply
Old Nov 5, 2010 | 06:33 PM
  #3  
stuck like chuck's Avatar
Thread Starter
Seasoned Member
 
Joined: Sep 2010
Posts: 255
Likes: 0
From: FT Myers, FL
Year: 1989
Model: Cherokee
Default

the passenger side one i cant seem to get off. so im thinking about cutting it off
Reply
Old Nov 5, 2010 | 06:48 PM
  #4  
THENNING's Avatar
Senior Member
 
Joined: Apr 2010
Posts: 895
Likes: 0
From: PA
Year: 1999
Model: Cherokee
Engine: 4.0 6 cylinder
Default

most of the time you end up having to cut them
Reply
Old Nov 5, 2010 | 06:50 PM
  #5  
Skunkape's Avatar
CF Veteran
 
Joined: May 2010
Posts: 1,626
Likes: 1
From: Maryville Tennessee
Year: 1995
Model: Cherokee
Engine: 4.0 L
Default

Originally Posted by stuck like chuck
the passenger side one i cant seem to get off. so im thinking about cutting it off
Its probably in a bind,I had to use another jack to slightly push up on the leaf where it attaches to the shackle to get some pressure off and it came right out
Reply
Old Nov 6, 2010 | 02:46 PM
  #6  
00XJ49's Avatar
Junior Member
 
Joined: Sep 2010
Posts: 40
Likes: 0
From: Indiana
Year: 2000
Model: Cherokee
Engine: 4.0L I6
Default

Pretty sure the nut you're talking about is welded inside the subframe rail, same as the front leaf nuts. If you accidentally pop it off, I'm pretty sure you can access it by taking the rear bumper off (as long as you don't have a hitch installed).

As for the stuck bolt, bust out the breaker and cheater bars.

Another problem you might run into - you'll get the bolts backing out, but at some point they stop, and just spin where they're at. This means the bolt has siezed to the metal sleeve inside the shackle bushing, and you'll have to cut - sawzall is your friend here.

I would use new bolts (not necessarily the bolts that came with the new shackles though - try threading them by hand before installing the new shackles to see if the pitch is the same). The leaf bolts are M14x2x120 - I'm pretty sure the shackle bolts are the same.
Reply
Old Nov 6, 2010 | 03:31 PM
  #7  
vtfd330's Avatar
Junior Member
 
Joined: May 2010
Posts: 72
Likes: 1
From: lennon, mi
Year: 2001
Model: Cherokee
Engine: 4.0
Default

i just finished installing lift shackles on mine this morning, and you DO NOT have to cut the top bolt!!!!! my bolts backed out and stopped because they were frozen to the sleeves, so i rotated the bolt until i could see the seam in the sleeves, took a flathead screwdriver and hammered it into the seam to spread it,(you may have to use progressively larger screwdrivers to get the seam opened up.) spray a little pb blaster on it, let it sit for a few. put the screwdriver back into the seam and try the bolt again. the driver holds the sleeve enough to be able to back the bolt the rest of the way out. took a few minutes, but probably less time than it would take to run to the hardware store for new bolts!! good luck!
Reply
Old Nov 6, 2010 | 04:32 PM
  #8  
00XJ49's Avatar
Junior Member
 
Joined: Sep 2010
Posts: 40
Likes: 0
From: Indiana
Year: 2000
Model: Cherokee
Engine: 4.0L I6
Default

I'm still running the factory shackles so I don't have first hand experience, but I had the seizing issue on my front leaf bolts. Thing was, the "end" of the bolt (about 0.5" worth) was still inside the frame rail, even though all the threads were out of the nut - had to cut.

If the bolt comes almost all the way out of the rail before stopping (if you can get a screwdriver in there), the above will work. Be careful not to mess up the threads in the nut/frame rail - we beat on the leaf trying to get it out, not realizing how much was still in the rail, and ended up doing just that. We were able to rig up a tapp out of an extra bolt and fix it, though... YMMV.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
NM-XJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
18
Oct 23, 2018 04:21 PM
98JGC826
Stock Grand Cherokee Tech. All ZJ/WJ/WK Non-modified/stock questions go here!
2
Sep 3, 2016 08:10 PM
Blackxj51
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
22
Sep 13, 2015 06:06 PM
RedStar
Modified XJ Cherokee Tech
10
Sep 9, 2015 12:45 PM
Jakers
Modified XJ Cherokee Tech
0
Sep 5, 2015 02:21 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 06:52 AM.