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Rusted Shock Bolts

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Old Jun 7, 2010 | 11:47 PM
  #1  
CherokeeSport98's Avatar
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From: Surrey B.C
Year: 1998
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Engine: Inline 6
Angry Rusted Shock Bolts

Went to change the rear shocks today and snapped one of the top bolts off. Goin to drill it out tomorrow maybe.

Im thinking that if i heat the bolts and area up i might be able to get them lose a little easier and quicker then PB blaster. I just really dont feel like breaking any more of them. Once they are out im going to pour a bottle of anti seize on some new bolts of the same thread only stronger. To hell with using the old ones.

Any better ideas would be great. I am getting tired of having all the repairs hit me at once
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Old Jun 7, 2010 | 11:57 PM
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Originally Posted by CherokeeSport98
Went to change the rear shocks today and snapped one of the top bolts off. Goin to drill it out tomorrow maybe.

Im thinking that if i heat the bolts and area up i might be able to get them lose a little easier and quicker then PB blaster. I just really dont feel like breaking any more of them. Once they are out im going to pour a bottle of anti seize on some new bolts of the same thread only stronger. To hell with using the old ones.

Any better ideas would be great. I am getting tired of having all the repairs hit me at once
Don't heat them ,they are 3in away from the gas tank.Use lots of PB for several days and when you go to remove them tighten them a tad then loosen them.It'll help break the rust loose.
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Old Jun 8, 2010 | 12:03 AM
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Just gently knock the bolts with after applying PB blasters...
You'll see the bolts loose much better...
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Old Jun 8, 2010 | 03:04 AM
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Originally Posted by troy fritz
Don't heat them ,they are 3in away from the gas tank.Use lots of PB for several days and when you go to remove them tighten them a tad then loosen them.It'll help break the rust loose.
Hahaha was gonna use a chunk of leather and a small tip torch with some luck and precision lol Guess ill try it the safer way first lol
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Old Jun 8, 2010 | 03:06 AM
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Originally Posted by CRoading
Just gently knock the bolts with after applying PB blasters...
You'll see the bolts loose much better...
Im also gonna try some 50/50 Acetone ATF- Was told it will absorb, then ill soke it in some pb blaster after it dries
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Old Jun 8, 2010 | 10:02 AM
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More than likely you'll bust the remaining three. There are lots of threads dealing with those busted bolts. I drilled and tapped mine, but a lot of guys knock out the welded in nuts and fish nuts up in there.
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Old Jun 8, 2010 | 10:08 AM
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^^ I have seen people that knock the factory nuts out and fish actual bolts through, and put nuts on the bottom part once they install the shock..... that is the plan I have...
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Old Jun 8, 2010 | 01:51 PM
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I dont know if you have acess to shop tools, but the shop I work at has one of those flameless torches, that electrically heat up the bolt. might work
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Old Jun 8, 2010 | 02:19 PM
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dude, don't waste any time trying to drill them out or heat em up. Just bust them all off and then use an air hammer with a chisel bit to knock the pressed/welded nuts right off. Then take a thin piece metal line and fish some 5/16 x 1 inch stainless course threaded bolts/washers through the holes from the open area on the sides of the bolt area and use that to bolt the shocks up. You don't have to cut up your floor board or do any of that junk. Punching out the old nuts took about 20-30 minutes and fishing the bolts through took another 30 minutes. There is a DIY around one of the forums that covers it really well, either here or jeepforum.
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Old Jun 8, 2010 | 02:56 PM
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Yep... there is a great writeup for it... was def. glad I found this so I know to do it this way rather than hacking two holes into my floor... Stuck Bolt DIY
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Old Jun 8, 2010 | 03:26 PM
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Here is the thread I found Jeepforums.

http://www.jeepforum.com/forum/f11/d...repair-556807/

Pretty clear with good instructions and pictures.
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Old Jun 8, 2010 | 04:00 PM
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If you can get your hands on some "Kroil" .... its the best. The machinists at my work gave me some. It makes pb blast look like salt water.
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Old Jun 8, 2010 | 04:29 PM
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nice i use kroil smells good too
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Old Jun 9, 2010 | 03:41 AM
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Originally Posted by bluedragon436
Yep... there is a great writeup for it... was def. glad I found this so I know to do it this way rather than hacking two holes into my floor... Stuck Bolt DIY
Originally Posted by athenscj5
Here is the thread I found Jeepforums.

http://www.jeepforum.com/forum/f11/d...repair-556807/

Pretty clear with good instructions and pictures.
Thanks!! Im going to try that out tomorrow if it is not rainy:0 Ah hell ill most likely do it anyway hahahaha, if im not working on 1 of my friends cars
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Old Jun 12, 2010 | 06:07 PM
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How'd it go? I'm putting money on you busting the other three.
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