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Rubber differential plug

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Old 04-11-2019, 02:09 PM
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Default Rubber differential plug

I noticed I had a rear differential leak yesterday. I got under it today and cleaned it to make sure it wasn't just the plug leaking. I'm sure this is going to seem pretty dumb, but I had no idea that they were using rubber plugs to seal the fill hole.I'm not comfortable with this arrangement. I suppose I would have to change the cover to get a screw in plug. My question is this: Is it worth the time and expense? It just seems to me that if I left it like this, I would have to keep spare rubber plugs around if I ever felt the oil level should be checked.
Old 04-11-2019, 02:14 PM
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Originally Posted by oledummy
I noticed I had a rear differential leak yesterday. I got under it today and cleaned it to make sure it wasn't just the plug leaking. I'm sure this is going to seem pretty dumb, but I had no idea that they were using rubber plugs to seal the fill hole.I'm not comfortable with this arrangement. I suppose I would have to change the cover to get a screw in plug. My question is this: Is it worth the time and expense? It just seems to me that if I left it like this, I would have to keep spare rubber plugs around if I ever felt the oil level should be checked.
Are you saying that the rubber plug was damaged when you were removing it, and you are now thinking that you would damage the plug every time you checked the fluid level?
Old 04-11-2019, 03:12 PM
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Rubber plugs are fine. Mine has lasted for years with no leaks.
Don't use a screwdriver to open it up. Always just use your fingers.

Spare rubber plugs are available at any auto parts store.
Old 04-11-2019, 05:24 PM
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If the plug has been fine for over 20 years, it will continue to be fine. No need to worry about it.
Old 04-11-2019, 10:44 PM
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I've had rubber and threaded, metal plugs without issue. You would have to go to a junk yard and pull a cover, buy or make a new gasket, drain, and fill the differential. It isn't worth it unless you really hesitate to keep the rubber.
Old 04-12-2019, 12:25 AM
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That is the only place that has never leaked on my 90 . Well over 300k. Rubber ages, I'd get a new one and your good for few 100k more.
Old 04-12-2019, 05:12 AM
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I haven't removed it yet. I did just clean off the diff and will drive it a day or two to determine if it is the plug leaking. Again,a rubber plug seems to be a disposable item that once removed needs to be replaced. If they are not a problem this way I will just put another new plug in. Thanks all.
Old 04-12-2019, 07:59 AM
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Just get a new one and be done with it.
Old 04-12-2019, 08:09 AM
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I'd be cautious in buying a replacement from any chain auto parts store.

My experience with Chinese rubber auto parts has been uniformly poor.
Old 04-12-2019, 08:23 AM
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Originally Posted by oledummy
It just seems to me that if I left it like this, I would have to keep spare rubber plugs around if I ever felt the oil level should be checked.
Those plugs should be changed as a part of routine maintenance. I change mine every 17 years whether it's leaking or not.
Old 04-12-2019, 08:43 AM
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If you're considering grabbing a cover from an older non-clip Dana35 that has a metal plug, just beware that the hole is not in the same place and you'll starve the wheel bearings for oil.
Old 04-12-2019, 12:00 PM
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Originally Posted by cruiser54
Just get a new one and be done with it.
You heard the man!

Originally Posted by Dave51
Those plugs should be changed as a part of routine maintenance. I change mine every 17 years whether it's leaking or not.
Dave - the service life is 16 years.... you're truly playing with fire my friend!
Old 04-12-2019, 03:06 PM
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Don' forget to keep the old one so when you get it in your head you want to paint the diff cover you are prepared. LOL.
Old 04-12-2019, 04:23 PM
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I just had to replace mine. Was only about $5
Old 04-12-2019, 06:03 PM
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my experience with new rubber vs old has not always been good

imo, take it out, clean everything, if its intact, reinstall, 5min job

if it still leaks, get a new one

dont throw the old one out


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