Replacing Leaf Springs... Where to cut?
I plan on replacing leaf springs soon. I would like to cut a window above the front mount (The pressed in nut) so I can soak the threads with PB blaster. Where exactly do I cut? From what I can see there is a raised sheet metal section right above the leaf spring mount under the back seat. Anyone have pics or tips???
Thanks.
Thanks.
Senior Member
Joined: Sep 2014
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From: Saginaw Mi area
Year: 1994
Model: Cherokee
Engine: 4.0
When soaking the plate nuts to remove body-to-frame bolts, I just drill a few holes in that area and use the penetrating oil with the plastic tube on the can nozzle, and hose the area where the nut is. Seems to work for me...
So maybe you don't need to cut a chunk of metal out (?)
So maybe you don't need to cut a chunk of metal out (?)
Member
Joined: Jan 2014
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From: Traverse City, MI
Year: 1996
Model: Cherokee
Engine: 4.0L
I didn't have to cut mine, because the floors are rusted out and I haven't gooten to replacing those sections yet, but maybe the video I made can give you some ideas of where you want to cut through.... but, I will say, heat will be your better friend. Here's the video I made and it sort of explains why I think heat is better than PB on these particular bolts.
Senior Member
Joined: Sep 2014
Posts: 580
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From: Saginaw Mi area
Year: 1994
Model: Cherokee
Engine: 4.0
Good video to show how the springs are mounted in there. Looks like your way with the bushings & bolts, and cutting the eye on the spring works good!!
Bill
Bill
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Joined: Jul 2012
Posts: 3,132
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From: Andover, VT
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 L
I also vote for drilling a hole instead of cutting a window. From the top on the inside would probably be best but a bit more of a pita than from the bottom.
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Joined: Nov 2013
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From: Lapeer, Murder Mitten
Year: 2000
Model: Cherokee
Engine: 4.0 I6
When I did my son's all the bolts came loose (impact) bu one was solid in the sleeve/eye, heated it to the point that there wasn't much left of the rubber. Was almost to the point of taking cutting torch to the eye.
CF Veteran




Joined: Jul 2012
Posts: 3,132
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From: Andover, VT
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 L
That's what I was kind of thinking when I saw this yesterday. When I did my son's all the bolts came loose (impact) bu one was solid in the sleeve/eye, heated it to the point that there wasn't much left of the rubber. Was almost to the point of taking cutting torch to the eye.
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Joined: Mar 2014
Posts: 228
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From: Lawrence, MI
Year: 2000
Model: Cherokee
Engine: 4.0 HO
When I did mine I cut the main lead off the bushing and then removed the bushing and then cut away the sleeve. The sleeve was the only part rust welded. The bolt came out of the weld nut just fine on all 4 locations. I did soak them with pb blaster for a week.
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From: Traverse City, MI
Year: 1996
Model: Cherokee
Engine: 4.0L
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From: Muncie, Indiana
Year: 1998
Model: Cherokee
Engine: 4.0
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From: Traverse City, MI
Year: 1996
Model: Cherokee
Engine: 4.0L
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