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Redline after rebuild 98 xj 4.0

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Old Jun 3, 2016 | 09:49 PM
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Default Redline after rebuild 98 xj 4.0

Back story: Driving home from work and one of the freeze plugs began to leak and the jeep overheated. Enough to melt one of the pistons.

Towed it the rest of the way home and pulled the motor. Had it machined and rebuilt and threw it back in. Once all hooked back up it was time for the initial start. The engine immediately redlined. At first you could keep your hand over the throttle body to control the rpm. Replaced the idle air control, MAP, throttle body position sensor. Made sure that the intake and exhaust manifolds were placed correctly. Checked all vacuum hoses. Replaced PCM. Next step is smoke test.

Any recommendations? I keep thinking it must be electrical since its delivering the fuel to keep up but where on earth could the air be coming from. I've pulled the exhaust and intake several times in the past for replacing the exhaust manifold and replacing the freeze plugs and didn't run into a problem in the past.

Any feedback is much appreciated!
KCCO!
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Old Jun 4, 2016 | 09:12 AM
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Your intake manifold is not fully seated to the head. It's hung up on one of the dowels and appears to be tight but it's not.
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Old Jun 4, 2016 | 12:02 PM
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Originally Posted by cruiser54
Your intake manifold is not fully seated to the head. It's hung up on one of the dowels and appears to be tight but it's not.

The dowels are in the guide holes but thanks for the reply
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Old Jun 4, 2016 | 02:15 PM
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Originally Posted by mccoolr
The dowels are in the guide holes but thanks for the reply
Oooookay.

Let us know what you find then. Gotta be a HUGE vacuum leak.
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Old Jun 4, 2016 | 03:56 PM
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Is the vacuum line attached to the canister broken or the ball itself is damaged?
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Old Jun 4, 2016 | 04:50 PM
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Originally Posted by shooptube
Is the vacuum line attached to the canister broken or the ball itself is damaged?
That wouldn't be a big enough leak to cause redlining.

The manifold is likely on the dowels but binding. We see it all the time.....
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Old Jun 4, 2016 | 05:07 PM
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Originally Posted by mccoolr
I keep thinking it must be electrical since its delivering the fuel to keep up but where on earth could the air be coming from.
Not a simple answer butttttt.....

You already blew off the correct answer to your original issue:
Originally Posted by cruiser54
Your intake manifold is not fully seated to the head. It's hung up on one of the dowels and appears to be tight but it's not.
You shouldn't seek others input if you are going to
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Old Jun 4, 2016 | 05:12 PM
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Fleetwood Mac.............


Glum.



Thread went from bad to worse.
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Old Jun 4, 2016 | 06:08 PM
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Got a Dollar too that it's manifold leak.
Been there, done that. Wasn't major red line leak,,B but took ether to find it.
Not a happy camper��
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Old Jun 4, 2016 | 08:48 PM
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Originally Posted by Larry's XJ
Got a Dollar too that it's manifold leak.
Been there, done that. Wasn't major red line leak,,B but took ether to find it.
Not a happy camper��
What would cause the dump of fuel to keep up?
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Old Jun 4, 2016 | 09:44 PM
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Originally Posted by Larry's XJ
Got a Dollar too that it's manifold leak.
Been there, done that. Wasn't major red line leak,,B but took ether to find it.
Not a happy camper��
Any ideas on what would cause the dump of fuel to keep up with the air?
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Old Jun 5, 2016 | 09:27 AM
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The computer sees the vacuum leak as full throttle.....
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Old Jun 5, 2016 | 10:52 AM
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Originally Posted by cruiser54
The computer sees the vacuum leak as full throttle.....
Which sensor sends that info? It occurs even with all of the sensors at the throttle body unplugged.
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Old Jun 5, 2016 | 12:25 PM
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Originally Posted by mccoolr
Which sensor sends that info? It occurs even with all of the sensors at the throttle body unplugged.

WTF.
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Old Jun 5, 2016 | 01:32 PM
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I'm not gonna be trolled.

We told you what it is. Keep screwing with it until you grenade the new engine for all I care.

My last contribution to this thread.


Last edited by cruiser54; Jun 5, 2016 at 01:42 PM.
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