Rear shock bolts...
CF Veteran
Joined: Apr 2008
Posts: 7,661
Likes: 15
From: Smiths Station, Al
Year: 87
Model: Wagoneer
Engine: 4.0 I6
With heat And PB blaster the extractor shouldnt break... but I have been wrong before. You have several Idea's now. Let us know what you find the easiest.
you are making a whole lot more work out of this than is needed . I hit the broken pieces with a punch on an air hammer in about 30 seconds all 4 are removed ( regular hammer and punch will work fine ) and you are left with 4 nice holes that you can put a 5/16" bolt either 3/4 or 1" long with a flat washer on the bolt " across " the end of one of those little magnets on a telescopic handle . You have room to feed the bolt carefully from the opening near where the nuts were located . It sounds worse than it is and you have bigger bolts than the factory installed . Its common practice on any of the XJ forums I visit . I did it and its not hard and a hell of a lot less th work than drilling and retapping or cutting holes in the floor . their are many write ups on it just don't use 1/4" bolts like some say ,way to small a bolt
you are making a whole lot more work out of this than is needed . I hit the broken pieces with a punch on an air hammer in about 30 seconds all 4 are removed ( regular hammer and punch will work fine ) and you are left with 4 nice holes that you can put a 5/16" bolt either 3/4 or 1" long with a flat washer on the bolt " across " the end of one of those little magnets on a telescopic handle . You have room to feed the bolt carefully from the opening near where the nuts were located . It sounds worse than it is and you have bigger bolts than the factory installed . Its common practice on any of the XJ forums I visit . I did it and its not hard and a hell of a lot less th work than drilling and retapping or cutting holes in the floor . their are many write ups on it just don't use 1/4" bolts like some say ,way to small a bolt
Thread Starter
CF Veteran
Joined: Jul 2008
Posts: 1,265
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From: North Olmsted, OH
Year: 1998
Model: Cherokee
Engine: 4.0
I tried the extractor broke almost right away (well my dad tried it and broke it before i was home from work) and then i used the air hammer and got all 4 out easily. i will do what stryker did, that seems to be easiest!
I don't think you can get anything longer than 1" in there using 5/16" bolt because you are sliding the bolt to the hole with it on its side ( not enough room verticle ) and only is their enough room to stand the bolt up when you get part of it starting to come through the hole . Once both bolts are in place carefully slide the shock in place and once both bolts are through I twisted the shock to hold the bolts in place so I could install a flat and a lock washer then the nut . Then fish the 7/16 wrench on the head of the bolt to tighted it all up
CF Veteran
Joined: Apr 2008
Posts: 2,096
Likes: 2
From: West Virginia
Year: 1996
Model: Cherokee
Engine: 2.5L I-4
I just welded new bolt heads to the factory location, creating studs, then mounted the shocks and double nutted them. Hasn't failed me in over a year.
Seasoned Member
Joined: May 2008
Posts: 392
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From: Grand Junction, CO
Year: 2000
Model: Cherokee
Engine: 4.0
CF Veteran
Joined: Apr 2008
Posts: 2,096
Likes: 2
From: West Virginia
Year: 1996
Model: Cherokee
Engine: 2.5L I-4
Renix Super Guru
Joined: Mar 2008
Posts: 24,653
Likes: 19
From: In yourz postez fissin jurr spelinzs
Year: 1990XJ/1989MJ
Model: Comanche
Engine: 4.0L Renix
CF Veteran
Joined: Apr 2008
Posts: 2,096
Likes: 2
From: West Virginia
Year: 1996
Model: Cherokee
Engine: 2.5L I-4
Renix Super Guru
Joined: Mar 2008
Posts: 24,653
Likes: 19
From: In yourz postez fissin jurr spelinzs
Year: 1990XJ/1989MJ
Model: Comanche
Engine: 4.0L Renix
My Dad taught me with a stick welder and that was his analogy. I was 8 yrs old.




I like that.