Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

New XJ owner with rust repair questions.

Thread Tools
 
Search this Thread
 
Old 04-02-2014, 06:26 PM
  #1  
Member
Thread Starter
 
Comanche1987's Avatar
 
Join Date: Apr 2012
Location: Minersville Pennsylvania
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 4.0 H.O.
Default New XJ owner with rust repair questions.

I recently purchased my first Cherokee, 1991 4.0L 5 speed 4x4. It runs and drives great, 118,000 miles. I paid $400 for it but only because of the amount of rust. It has inspection until July but it won't pass the way it is now without some work. The rust in the floors I will likely search for some sheet metal to do a quick repair for now (Until I can buy a decent welder and do it the right way) with rivets. The problem I have is I can't identify this area and if I can get a replacement panel or will I have to cut out one from another cherokee.



Thanks.


If anybody on here is from Schuykill co. Pa and has a welder they can help me with that would be awesome. (I figure there might be a few people on here since I've never been anywhere in the USA that has as many Jeeps as this county)
Old 04-02-2014, 06:38 PM
  #2  
Herp Derp Jerp
 
salad's Avatar
 
Join Date: Nov 2011
Location: Parham, ON
Posts: 18,251
Likes: 0
Received 12 Likes on 11 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Default

Ouch! Yay road salt...

The bulk of what's visible in that photo is the door sill. The door sill extends from the center of the rubber foam seal to the edge, where it meets up with the rocker. The stuff on the back is part of the fender or rear quarter panel.

You can find some new parts here: http://c2cfabrication.com/

Of course cutting the sections out of a donor is an option. If you get creative and don't care about looks you can just use sheet metal and fab your own.

As for help and welders check out the localized sub forum: https://www.cherokeeforum.com/f41/ I'm sure someone would be willing to give you a hand! Especially if you have an MJ as your name implies
Old 04-03-2014, 02:14 AM
  #3  
CF Veteran
 
andrewmp6's Avatar
 
Join Date: Jun 2011
Location: Louisville,KY
Posts: 8,014
Likes: 0
Received 14 Likes on 14 Posts
Model: Cherokee
Default

That is a rocker panel and don't rivet it get it welded on.
Old 04-03-2014, 01:10 PM
  #4  
Member
Thread Starter
 
Comanche1987's Avatar
 
Join Date: Apr 2012
Location: Minersville Pennsylvania
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 4.0 H.O.
Default

I'll try to get better pictures later today. It seems like it extends past the rockers, but maybe adding some sheet metal will work, does the rocker replacement panel go all the way to weather seal?
Old 04-03-2014, 01:31 PM
  #5  
Member
Thread Starter
 
Comanche1987's Avatar
 
Join Date: Apr 2012
Location: Minersville Pennsylvania
Posts: 119
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 4.0 H.O.
Default

I found this on rockauto.com



This looks like what I need to repair it.
Old 04-03-2014, 01:57 PM
  #6  
Herp Derp Jerp
 
salad's Avatar
 
Join Date: Nov 2011
Location: Parham, ON
Posts: 18,251
Likes: 0
Received 12 Likes on 11 Posts
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Default

Oooh nice

No the rocker runs from the edge of the sill (vertical) to the pinch seam underneath. Somtimes they don't even go that high up
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
98jeepster_xj
Jeep Builds
519
12-24-2020 02:46 PM
wags627
Cherokee Chat
9
05-25-2020 02:56 AM
Nashimus
Introductions
18
10-06-2015 08:00 AM
02809bristol
Introductions
6
09-14-2015 03:12 PM
almostamos
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
09-14-2015 02:53 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: New XJ owner with rust repair questions.



All times are GMT -5. The time now is 06:25 AM.