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New Brake Master Cylinder Leaking from Cap

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Old Mar 9, 2020 | 08:19 AM
  #1  
OldTires's Avatar
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From: Eastern Long Island, NY
Year: 1996
Model: Cherokee
Engine: I6 Cyl / 4L
Default New Brake Master Cylinder Leaking from Cap

I installed a new brake master cylinder 2 months ago and now it is leaking from the cap, I think. I also changed the proportioning valve with a new one from the dealer, and I also did a new booster.

The new master cylinder had been sitting in my basement for the past 5 years, as I took a long time to get to this fix.

The brakes feel great. I have a smooth brake pedal with range and good incremental stopping power. But now I am leaking brake fluid. Any suggestions? Thanks.






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Old Mar 9, 2020 | 08:55 PM
  #2  
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From: Manlius, east of Syracuse, NY
Year: 2000 XJ Sport & WJ Laredo
Model: Grand Cherokee (WJ)
Engine: 4.0L
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I would suggest the neoprene seal in the cap has dried out and has a crack in it. There is a squirt of brake fluid every time you hit the pedal before the pistons seal off the relief ports that can be forceful and hit the top of the reservoir. A small crack can allow some fluid to leak out then. Problem is, I have no idea where to get a new seal. I'm surprised the piston seals are still good after sitting for 5 years!

Last edited by dave1123; Mar 9, 2020 at 08:58 PM.
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Old Mar 10, 2020 | 08:08 AM
  #3  
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From: Eastern Long Island, NY
Year: 1996
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Engine: I6 Cyl / 4L
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Thanks, Dave. I try the old cap from the old reservoir and see what happens.
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Old Mar 11, 2020 | 02:05 PM
  #4  
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From: syracuse ny
Year: 1997
Model: Grand Cherokee (ZJ)
Engine: 4.0, new lifters valve job with new springs and exhaust valves, preload set with shims
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I do know if you don't remove the cap when pushing in the calipers, it will push out.
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