Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Need Help with Warn Brush Guard installation!!!

Thread Tools
 
Search this Thread
 
Old Aug 3, 2011 | 10:28 PM
  #1  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default Need Help with Warn Brush Guard installation!!!

I bought a Warn Brush Guard for my 96 XJ the other day at a local junk yard. It was on a Comanche which I have a picture of. Removed my front bumper today to install the brush guard and and after putting the bolt down in the frame and bolting down the bracket I placed the brush guard up to the brackets to bolt it on and it doesn't fit. Warn's website say's there bumper is for 1984-1996 WAGONEER, CHEROKEE, COMANCHE which is what the Comanche and my Cherokee are. can't figure out why it won't fit? And help or pictures would be a great help ThanksName:  myXJ_bumper.jpg
Views: 3574
Size:  126.5 KB

Name:  myXJ_bumper2.jpg
Views: 494
Size:  130.0 KB
Reply
Old Aug 3, 2011 | 10:35 PM
  #2  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

I found this on the web and this is what im supposed to do and this is what I did and it won't fit?
Name:  framemount.gif
Views: 453
Size:  3.3 KB
Reply
Old Aug 3, 2011 | 11:47 PM
  #3  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

sorry should have said this in the OP I did assemble loose and when I attached the brush guard to one side it was about 6 inches away from the other bracket.
Reply
Old Aug 4, 2011 | 12:18 AM
  #4  
Veeb0rg's Avatar
::CF Moderator::
Premium Member
15 Year Member
 
Joined: Sep 2009
Posts: 3,495
Likes: 482
From: Glen Burnie, MD
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0l
Default

did you maybe put one of the brackets on backwards?
Reply
Old Aug 4, 2011 | 05:16 AM
  #5  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

no they are one the same as the comanche
Reply
Old Aug 4, 2011 | 07:25 PM
  #6  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

anybody have any pictures of this brush guard installed and pics of the mounting point?
Reply
Old Aug 4, 2011 | 08:25 PM
  #7  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

Here are some pictures of the brush guard on my jeep.

This overhead shot shows how the brackets are turned inward just to touch.
Name:  IMG_0383.jpg
Views: 469
Size:  132.5 KB

These next two shots show how far it is from reaching the other side. Both the brackets are straight in these pictures.
Name:  IMG_0381.jpg
Views: 463
Size:  124.3 KB
Name:  IMG_0382.jpg
Views: 470
Size:  164.2 KB

This is looking outward from the driver side bracket. Notice the gap in the bolt on the bottom of the brush guard thats how far inward it is angled to touch the other side.
Name:  IMG_0380.jpg
Views: 582
Size:  136.3 KB

This is looking outward from the passenger side bracket. Notice the gap in the bolt on the bottom of the brush guard thats how far inward it is angled to touch the other side.
Name:  IMG_0378.jpg
Views: 490
Size:  74.0 KB

This is the same installation diagram.
Name:  framemount.gif
Views: 457
Size:  3.3 KB

This is looking up at the frame rail on the driver side it is bolted into the only hole in the frame same as the diagram pictured above. Notice the small bracket the supports the fender just like the green peices on the diagram that I have to cut back some.
Name:  IMG_0377.jpg
Views: 465
Size:  131.4 KB
Name:  IMG_0376.jpg
Views: 477
Size:  116.9 KB

This is looking up at the frame rail on the Passenger side it is bolted into the only hole in the frame same as the diagram pictured above. Notice the small bracket the supports the fender just like the green peices on the diagram that I have to cut back some.
Name:  IMG_0374.jpg
Views: 473
Size:  84.3 KB
Name:  IMG_0375.jpg
Views: 471
Size:  110.9 KB

Hope this helps ya'll to be able to help me Thanks and sorry there is so many just want ya'll to see it all.
Reply
Old Aug 4, 2011 | 08:53 PM
  #8  
opie1988's Avatar
Member
 
Joined: Aug 2010
Posts: 201
Likes: 0
From: Virginia
Year: 2000
Model: Cherokee
Engine: 4.0
Default

did you try flipping your brackets from side to side? move left to right and right ?to left

nice score BTW ! Kudos
Reply
Old Aug 4, 2011 | 09:47 PM
  #9  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

No because If I switch them they will be further apart than they are now.
Reply
Old Aug 4, 2011 | 11:03 PM
  #10  
Veeb0rg's Avatar
::CF Moderator::
Premium Member
15 Year Member
 
Joined: Sep 2009
Posts: 3,495
Likes: 482
From: Glen Burnie, MD
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0l
Default

You've got the brackets in the wrong hole. According to that little diagram you posted they should be bolted through the hole that is inner most and a little farther back.

Name:  KxMBV.png
Views: 116
Size:  521.7 KB

Last edited by Veeb0rg; Aug 4, 2011 at 11:12 PM.
Reply
Old Aug 4, 2011 | 11:10 PM
  #11  
whiteknight98z28's Avatar
Thread Starter
Junior Member
 
Joined: Sep 2009
Posts: 43
Likes: 0
Year: 1996
Model: Cherokee
Engine: 4.0L I6 MPI
Default

Oh ok thanks will try that then.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
t.mcginley.jr
Jeep Builds
105
Jan 31, 2024 04:58 PM
NM-XJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
18
Oct 23, 2018 04:21 PM
98JGC826
Stock Grand Cherokee Tech. All ZJ/WJ/WK Non-modified/stock questions go here!
2
Sep 3, 2016 08:10 PM
synergy58
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
27
Sep 8, 2015 11:51 PM
Hawley12
Modified XJ Cherokee Tech
4
Sep 4, 2015 02:34 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 06:22 PM.