My xj 2.5td will not start! Please help
Hi all,
Need some help with my xj I am no mechanic and little understanding with engines for the most part. I have swapped engines etc. in the past and kind of learn as I go. I brought a 2.5td xj sport 1998 recently with 12 months MOT and it didn't start. engine cranks and cranks but no fire. there is a really bad oil leak as you are looking in the engine bay on the right hand side.
to start with I have replaced the fuel filter, rocker cover gasket, glow plugs and that's about it. the dip stick pipe is very loose and you can pull up and down. I have loosed the pipes to the injectors and fuel is getting through. have used a full can of easy start and still no fire. I have basic tools but can some one tell me what to look at next? I'm really think crankshaft sensor but would this cause the engine not to fire at all? maybe a bad earth but any ideas where I would find these etc? any help would be appreciated.
Need some help with my xj I am no mechanic and little understanding with engines for the most part. I have swapped engines etc. in the past and kind of learn as I go. I brought a 2.5td xj sport 1998 recently with 12 months MOT and it didn't start. engine cranks and cranks but no fire. there is a really bad oil leak as you are looking in the engine bay on the right hand side.
to start with I have replaced the fuel filter, rocker cover gasket, glow plugs and that's about it. the dip stick pipe is very loose and you can pull up and down. I have loosed the pipes to the injectors and fuel is getting through. have used a full can of easy start and still no fire. I have basic tools but can some one tell me what to look at next? I'm really think crankshaft sensor but would this cause the engine not to fire at all? maybe a bad earth but any ideas where I would find these etc? any help would be appreciated.
Senior Member




Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Diesels (at least old diesels) are very simple.
Crack the line at the injector loose and see if you're getting fuel. It's pretty high pressure, so just crack it, don't go crazy. If not, keep going back further until you find where it's stopping. You *might* be looking at having the injection pump rebuilt. If there is a fuel shut off solenoid, check that. Diesel XJs aren't a thing over here, but I can try giving general diesel troubleshooting advice.
Also, I know a lot of diesels don't like it when they run out of fuel. You might have air in the system somewhere and need to bleed it out.
This time of year, glow plugs really don't do anything for starting. They help preheat the air, bit they don't ignite the fuel directly. Even on cold start, diesel engines are solely compression ignition.
Crack the line at the injector loose and see if you're getting fuel. It's pretty high pressure, so just crack it, don't go crazy. If not, keep going back further until you find where it's stopping. You *might* be looking at having the injection pump rebuilt. If there is a fuel shut off solenoid, check that. Diesel XJs aren't a thing over here, but I can try giving general diesel troubleshooting advice.
Also, I know a lot of diesels don't like it when they run out of fuel. You might have air in the system somewhere and need to bleed it out.
This time of year, glow plugs really don't do anything for starting. They help preheat the air, bit they don't ignite the fuel directly. Even on cold start, diesel engines are solely compression ignition.
Diesels (at least old diesels) are very simple.
Crack the line at the injector loose and see if you're getting fuel. It's pretty high pressure, so just crack it, don't go crazy. If not, keep going back further until you find where it's stopping. You *might* be looking at having the injection pump rebuilt. If there is a fuel shut off solenoid, check that. Diesel XJs aren't a thing over here, but I can try giving general diesel troubleshooting advice.
Also, I know a lot of diesels don't like it when they run out of fuel. You might have air in the system somewhere and need to bleed it out.
This time of year, glow plugs really don't do anything for starting. They help preheat the air, bit they don't ignite the fuel directly. Even on cold start, diesel engines are solely compression ignition.
Crack the line at the injector loose and see if you're getting fuel. It's pretty high pressure, so just crack it, don't go crazy. If not, keep going back further until you find where it's stopping. You *might* be looking at having the injection pump rebuilt. If there is a fuel shut off solenoid, check that. Diesel XJs aren't a thing over here, but I can try giving general diesel troubleshooting advice.
Also, I know a lot of diesels don't like it when they run out of fuel. You might have air in the system somewhere and need to bleed it out.
This time of year, glow plugs really don't do anything for starting. They help preheat the air, bit they don't ignite the fuel directly. Even on cold start, diesel engines are solely compression ignition.
should also mention I took the stop solenoid out the fuel pump and tested and works fine.
Last edited by alexhenson1; Jul 1, 2021 at 07:41 AM.
Senior Member




Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Well I probably should have read your initial post fully.
Have you ran a compression test? If it's not kicking off on starter fluid, it might not have enough compression to ignite the fuel.
Have you ran a compression test? If it's not kicking off on starter fluid, it might not have enough compression to ignite the fuel.
not done a compression test might look in to getting a cheap kit from ebay. what would cause low compression out of interest?
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Senior Member




Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
You bought it like that, right? So there's no way to tell what the previous owner did to it. Did they drive it through a pond and suck water in the engine and bend all the rods? I've seen it. Did they overheat the hell out of it and blow the head gasket to smithereens? Seen that too. Did they try to do their own mechanic work and install a used injection pump but didn't get the timing marks lined up and also use zero gaskets so it leaks like a screen door? Who knows. If you got this thing in non-running condition, you have to treat it like nothing is right until otherwise proven innocent.
If you have fuel getting to the injectors and compression, it should be coughing at least. Also not running on starting fluid is a sure sign it's not compressing enough to ignite the fuel.
Do you have a block heater? If so, try plugging it in and give it a few hours to heat up, then give it a go again.
At this point, you have done some good initial checks so it's time to get a little more serious. Compression check it, if that comes back good you're probably looking at pulling the injection pump or timing cover at the least to see if the timing marks are all matched.
If you have fuel getting to the injectors and compression, it should be coughing at least. Also not running on starting fluid is a sure sign it's not compressing enough to ignite the fuel.
Do you have a block heater? If so, try plugging it in and give it a few hours to heat up, then give it a go again.
At this point, you have done some good initial checks so it's time to get a little more serious. Compression check it, if that comes back good you're probably looking at pulling the injection pump or timing cover at the least to see if the timing marks are all matched.
Senior Member




Joined: Dec 2020
Posts: 923
Likes: 250
From: North Augusta, SC
Year: 1998
Model: Cherokee (XJ)
Engine: 4L
Seasoned Member


Joined: Jan 2013
Posts: 353
Likes: 33
From: Ivory Coast, west Africa
Year: 1998
Model: Cherokee (XJ)
Engine: Toyota 2.4l diesel non-turbo (from a 1985 pickup) installed in 2009
Excuse my ignorance, but what does 12 month MOT mean?
Have you been driving it for a time and then just one morning it wouldn't start?
That turbo diesel is a high compression engine and you need for the
starter to spin fast. The battery needs to be very strong and the starter
needs to be in good shape. Have you tried jumping it with another vehicle?
Here in Africa when a diesel with a manual transmission won't start,
we get some guys to push it and it usually starts.
May I suggest you ask on the Aussie forum ? There are a lot of 2.5TD owners
down there and many are very knowledgeable. http://www.ausjeepoffroad.com/forum/vbindex.php
Have you been driving it for a time and then just one morning it wouldn't start?
That turbo diesel is a high compression engine and you need for the
starter to spin fast. The battery needs to be very strong and the starter
needs to be in good shape. Have you tried jumping it with another vehicle?
Here in Africa when a diesel with a manual transmission won't start,
we get some guys to push it and it usually starts.
May I suggest you ask on the Aussie forum ? There are a lot of 2.5TD owners
down there and many are very knowledgeable. http://www.ausjeepoffroad.com/forum/vbindex.php
You bought it like that, right? So there's no way to tell what the previous owner did to it. Did they drive it through a pond and suck water in the engine and bend all the rods? I've seen it. Did they overheat the hell out of it and blow the head gasket to smithereens? Seen that too. Did they try to do their own mechanic work and install a used injection pump but didn't get the timing marks lined up and also use zero gaskets so it leaks like a screen door? Who knows. If you got this thing in non-running condition, you have to treat it like nothing is right until otherwise proven innocent.
If you have fuel getting to the injectors and compression, it should be coughing at least. Also not running on starting fluid is a sure sign it's not compressing enough to ignite the fuel.
Do you have a block heater? If so, try plugging it in and give it a few hours to heat up, then give it a go again.
At this point, you have done some good initial checks so it's time to get a little more serious. Compression check it, if that comes back good you're probably looking at pulling the injection pump or timing cover at the least to see if the timing marks are all matched.
If you have fuel getting to the injectors and compression, it should be coughing at least. Also not running on starting fluid is a sure sign it's not compressing enough to ignite the fuel.
Do you have a block heater? If so, try plugging it in and give it a few hours to heat up, then give it a go again.
At this point, you have done some good initial checks so it's time to get a little more serious. Compression check it, if that comes back good you're probably looking at pulling the injection pump or timing cover at the least to see if the timing marks are all matched.
Excuse my ignorance, but what does 12 month MOT mean?
Have you been driving it for a time and then just one morning it wouldn't start?
That turbo diesel is a high compression engine and you need for the
starter to spin fast. The battery needs to be very strong and the starter
needs to be in good shape. Have you tried jumping it with another vehicle?
Here in Africa when a diesel with a manual transmission won't start,
we get some guys to push it and it usually starts.
May I suggest you ask on the Aussie forum ? There are a lot of 2.5TD owners
down there and many are very knowledgeable. http://www.ausjeepoffroad.com/forum/vbindex.php
Have you been driving it for a time and then just one morning it wouldn't start?
That turbo diesel is a high compression engine and you need for the
starter to spin fast. The battery needs to be very strong and the starter
needs to be in good shape. Have you tried jumping it with another vehicle?
Here in Africa when a diesel with a manual transmission won't start,
we get some guys to push it and it usually starts.
May I suggest you ask on the Aussie forum ? There are a lot of 2.5TD owners
down there and many are very knowledgeable. http://www.ausjeepoffroad.com/forum/vbindex.php
Seasoned Member
Joined: Sep 2019
Posts: 328
Likes: 94
From: Around the world
Year: 2001 / 1999
Model: Cherokee (XJ)
Engine: Fire breathing 4 point Oh!!!
What key are you using with the immobilized system? Is it a gray key? Black key? Silver key, with no plastic? Is the yellow light in the dash turning off, that shows the Jeep is recognizing the security key?
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