maximizing 4.0 engine output
My 1999 xj sport is approaching its 200k mile mark andive begun the process of attempting to maximize the horsepower and efficiency of my engine. So far this is what I've done...
- replaced head gasket (it was blown)
- shaved the head (just enough to true it up)
- K&N air intake
- gibson headers
-spark plugs and wires
- I have also done a complete cooling system replacement including the heater core (which I don't care to ever do again)
Where do I go next? ..I'm not really interested in making any changes to the rest of the drive train, just the engine.
- replaced head gasket (it was blown)
- shaved the head (just enough to true it up)
- K&N air intake
- gibson headers
-spark plugs and wires
- I have also done a complete cooling system replacement including the heater core (which I don't care to ever do again)
Where do I go next? ..I'm not really interested in making any changes to the rest of the drive train, just the engine.
Last edited by COSXJFAN; Dec 17, 2010 at 09:45 AM. Reason: emission controls removal...
Senior Member
Joined: Mar 2010
Posts: 718
Likes: 0
From: Miami,Fl
Year: 1998
Model: Cherokee
Engine: 4.0 L6 Srt
not much you can really do to free it up...
Have you changed injectors to 703's? 4 hole injectors
Also the only way ive been able to free it up is taken out the a/c system and also the mechanical fan clutch.. I have noticed a great difference in response and engine stress.. But really theres not much we can do to gain much extra power/torque.
Have you changed injectors to 703's? 4 hole injectors
Also the only way ive been able to free it up is taken out the a/c system and also the mechanical fan clutch.. I have noticed a great difference in response and engine stress.. But really theres not much we can do to gain much extra power/torque.
Senior Member
Joined: Mar 2010
Posts: 718
Likes: 0
From: Miami,Fl
Year: 1998
Model: Cherokee
Engine: 4.0 L6 Srt
Junior Member
Joined: Nov 2010
Posts: 55
Likes: 0
From: Coquitlam, B.C.
Year: 1997
Model: Cherokee
Engine: 4.0
Cold air intake ?
What diameter headers & what setup are they ?
I`m putting a 2.5 exuast system on my 96 from the bottom of the stock header flange to the tail pipe but decided not to go with header upgrade for now as I`m not %100 it`s the right thing to do for driving style. as the diameter and flow of the exhaust sytem has a direct impact on proper valving that insures all the combustion chamber gases are removed before the next explosion and this is what makes all the difference, who has the most fresh air mixed with gas on the next combustion...
I would just stop where you are while U still have alll that cash, and enjoy the JEEP !!!
J just
E enough
E essential
P parts
What diameter headers & what setup are they ?
I`m putting a 2.5 exuast system on my 96 from the bottom of the stock header flange to the tail pipe but decided not to go with header upgrade for now as I`m not %100 it`s the right thing to do for driving style. as the diameter and flow of the exhaust sytem has a direct impact on proper valving that insures all the combustion chamber gases are removed before the next explosion and this is what makes all the difference, who has the most fresh air mixed with gas on the next combustion...
I would just stop where you are while U still have alll that cash, and enjoy the JEEP !!!
J just
E enough
E essential
P parts
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Junior Member
Joined: Nov 2010
Posts: 79
Likes: 0
From: Tehachapi Ca.
Year: 90
Model: Cherokee
Engine: l6
703 injectors....ditto! I had a good response from that and porting/polishing intake and head + dynomax headers (muffler and etc) adjust kickdown linkage....clean clean clean!
CF Veteran
Joined: Mar 2010
Posts: 6,685
Likes: 6
From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
id also like to point out that simply porting a head doesnt mean more power (not talking about yours) alot goes into properly porting a head, including flow bench time. an improper port job can actually hinder performance by disturbing the flow.
Junior Member
Joined: Nov 2010
Posts: 55
Likes: 0
From: Coquitlam, B.C.
Year: 1997
Model: Cherokee
Engine: 4.0
id love to see pictures of your ported intake
id also like to point out that simply porting a head doesnt mean more power (not talking about yours) alot goes into properly porting a head, including flow bench time. an improper port job can actually hinder performance by disturbing the flow.
id also like to point out that simply porting a head doesnt mean more power (not talking about yours) alot goes into properly porting a head, including flow bench time. an improper port job can actually hinder performance by disturbing the flow.
Junior Member
Joined: Nov 2010
Posts: 55
Likes: 0
From: Coquitlam, B.C.
Year: 1997
Model: Cherokee
Engine: 4.0
For those of you new to this, the pictures below show the head intake & Exhuast valve chamber before and after it`s been ported. The other is what your Manifold exhuast may look like and what it looks like after having it polished.
I`m sure you can understand how that ruff surface would restrict the air flow.
I borrowed these pic`s from here: http://www.jeepstrokers.com/forum/vi....php?f=8&t=317
I`m sure you can understand how that ruff surface would restrict the air flow.
I borrowed these pic`s from here: http://www.jeepstrokers.com/forum/vi....php?f=8&t=317


