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Manifold Upgrade??

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Old Aug 5, 2010 | 09:36 PM
  #1  
1991Jeep_Man's Avatar
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From: Fauquier County, Virginia
Year: 1991
Model: Cherokee
Engine: I-6 4.0 HO
Default Manifold Upgrade??

So I have been looking at the old mod of putting a 99+ intake manifold on a pre 99 Jeep XJ.. Anyone who has done this wanna share results?

I have a 1991 XJ, and I am thinking of this mod. What all is needed? I read on one site that the guy used 2000 injectors and had to get a new fuel regulator and some other stuff.. Basically, Im asking is it worth it, what is needed, and how is it done?

Thanks in advance!
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Old Aug 6, 2010 | 12:00 AM
  #2  
white91's Avatar
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From: Wa, St.
Year: 1991
Model: Cherokee
Engine: 4.0
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not sure about the injectors or fuel system but you will need the power steering pump bracket also.
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Old Aug 6, 2010 | 12:52 AM
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JrRifleCoach's Avatar
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Year: 1992
Model: Cherokee
Engine: 6
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Theres a thread floating around that goes into detail specifing the different injectors and FPR's required.

I'm waiting to install a 99 intake right now.
But what I have read is it does not have much advantage over the stock unit.

But I'm gonna take a chance and see for myself later this month.
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Old Aug 6, 2010 | 06:39 AM
  #4  
N20jeep's Avatar
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From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
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Originally Posted by 1991Jeep_Man
So I have been looking at the old mod of putting a 99+ intake manifold on a pre 99 Jeep XJ.. Anyone who has done this wanna share results?

I have a 1991 XJ, and I am thinking of this mod. What all is needed? I read on one site that the guy used 2000 injectors and had to get a new fuel regulator and some other stuff.. Basically, Im asking is it worth it, what is needed, and how is it done?

Thanks in advance!
IMO i think its worth it, i have a 00 manifold on my 92 XJ. i actually think just having the newer style belt tensioner was worth it by itself

only new parts i needed for the swap
-00 manifold
-power steering pump and bracket that goes to that year

i re-used my stock fuel rail and TB

i also removed an Idler pulley and had to trim down the timing sight hole a bit to clear the belt
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Old Aug 6, 2010 | 11:56 AM
  #5  
the_big_h's Avatar
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From: Gads Hill, Ontario
Year: 1996
Model: Cherokee
Engine: 4.0
Default Manifold Upgrade

Since you asked:
I put an '01 intake on my '96. Pretty straightforward install, just bolts in place. Power steering pump fits the same (AFAIK on older models it's different). Vacuum hoses fit up a bit different. The '01 manifold has different fittings/ports - I modified it before I put it on, to simplify the hosing: The '01 manifold has 3 cast-in nipples on the left side. I ripped these out, and drilled/tapped 1/4" NPT, so I could use fittings of my choice. I could make all the hoses and the IAT sensor fit right up, except I needed to extend one 1/4" vacuum hose. There is a bracket that holds the fuel line up under the manifold - I cut the end off and drilled a new hole in it, to fit the single bolt in the '01 manifold. I used the stock fuel injectors. My throttle body is bored out.

RESULT:

I didn't like it. I felt it had less torque than before (there's a hill on my way home from work - I growl up this hill in 5th gear, 50 mph, 1400 revs. With new manifold I could only hold my speed, with the original manifold I can accelerate slightly). I felt acceleration was "lumpier" than before.
After a couple weeks, I took it off, and put the original back on.

Anybody wanna buy an '01 intake? Nicely cleaned up, all burrs removed (so you don't cut your hands to ribbons installing...) $175. Maybe it would work good with an automatic, where you're never going to pull down at way low revs. Maybe it would work good with bigger injectors - but I don't think so, I monitored my O2 sensor, it was working closed-loop with either manifold (indicating that the ECU was controlling the fuel mixture correctly)

YMMV
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