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Lower Sway bar endlink stud

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Old 10-17-2009, 08:19 PM
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Default Lower Sway bar endlink stud

So im installing my lift and I have Rough country sway bar discos. The instructions tell me to remove the lower endlink stud (the one with the torx end on it. Well I cant get that sucker out I have tried the BFH-nothing, BFH+Punch-Nothing. I got made and took off both ends with my cut off wheel then hit it with the punch and still nothing. What should I do?

Heres a pic of it

Old 10-17-2009, 08:28 PM
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Torch would work best, if not PB blaster
Old 10-17-2009, 08:29 PM
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Oh forgot that too I used a propane torch. Im thinking I may have to drill it out. but on the passengers side you cant get a drill in there. HELP!
Old 10-17-2009, 08:36 PM
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I say cut it flush then drill it out.
Old 10-17-2009, 08:47 PM
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i left mine in.
Old 10-17-2009, 08:50 PM
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I tried that but the endlink wont fit on it..
Old 10-17-2009, 08:52 PM
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thats strange....? mine can pop on and off with just a little abuse, mines 4.5 rough contry...
?
Old 10-17-2009, 09:10 PM
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the stud is not long enough for the disconnect to be strait up and down...
Old 10-17-2009, 10:41 PM
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If anyone has installed these discos please tell me how you removed these studs
Old 10-17-2009, 11:23 PM
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I had the same problem.
I cut the heads off flush, then grilled and used a pully puller.
Major pain in the butt, but alittle patience paid off.
Old 10-17-2009, 11:36 PM
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i found an easy method when i did mine;

get an angle grinder and cut it off, then grind it flush so it's smooth.
put the nut back on the bolt and give it a few cranks and it will pop right out.

didnt even need any excessive force or pb.
Old 10-18-2009, 08:03 AM
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Good advice Master, that sounds like the best way to go about it. I'm looking at this same problem when my disconnects get here next week. I noticed the siezed bolt while doing my lift last weekend.
Old 10-18-2009, 08:14 AM
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Same problem on my old junk. They are splined and pressed in. Mine were rusted in so bad I had to use oxy/acetylene. I would try the method above first (grind off head, then put the nut back on and start turning). You can probably work it out that way.
Old 10-18-2009, 10:28 AM
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Originally Posted by MasterShakeXJ
i found an easy method when i did mine;

get an angle grinder and cut it off, then grind it flush so it's smooth.
put the nut back on the bolt and give it a few cranks and it will pop right out.

didnt even need any excessive force or pb.
This is probably the best method!

What I did was take my tire off, support the bracket, and give it about a million whacks til it FINALLY came off. It took....FOREVER! It is because they are splined and it just gets really gunked up. Make sure you dont bend those brackets though. I bent one, and had to whack it back
Old 10-18-2009, 10:42 AM
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Originally Posted by MasterShakeXJ
i found an easy method when i did mine;

get an angle grinder and cut it off, then grind it flush so it's smooth.
put the nut back on the bolt and give it a few cranks and it will pop right out.

didnt even need any excessive force or pb.
X2 i did the same thing and worked like a charm. the studs are seized on there pretty good


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