Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

leaf spring removal

Thread Tools
 
Search this Thread
 
Old May 7, 2009 | 12:55 PM
  #1  
TSnedSi's Avatar
Thread Starter
Junior Member
 
Joined: Apr 2009
Posts: 64
Likes: 0
From: Sioux Falls, S.D.
Year: 1995
Model: Cherokee
Engine: 4.0
Default leaf spring removal

im removing my leaf springs and the front bolt is turning inside the unibody. the bolt must not be broken since the head will not pull out, but it now turns freely. is there a nut welded to the inside of the unibody? do i need to cut an access panel to get to the back of the bolt and then weld it back together?

thanks,
travis
Reply
Old May 8, 2009 | 01:12 AM
  #2  
nw-xj-scott's Avatar
Registered Users
 
Joined: Mar 2009
Posts: 633
Likes: 1
From: NW Oregon
Year: 89
Model: Cherokee
Engine: 4.0
Default

DO not cut. i just did this. you need to PRY the Leaf around to pull the bolt out. it takes some wiggling. but its stuck in the hole because the tension the leaf has on it.
Reply
Old May 8, 2009 | 06:28 AM
  #3  
XJ Stryker's Avatar
CF Veteran
 
Joined: Apr 2008
Posts: 7,661
Likes: 15
From: Smiths Station, Al
Year: 87
Model: Wagoneer
Engine: 4.0 I6
Default

You may have to cut the bolt out though. Mine was siezed to the bushing and no amount of prying would get mine out. I just used an angle grinder to cut the bolt out.
Reply
Old May 8, 2009 | 07:56 PM
  #4  
JeepingDan's Avatar
CF Veteran
Premium Member
15 Year Member
Liked
 
Joined: Apr 2009
Posts: 18,786
Likes: 14
From: CT.
Year: 88
Model: Comanche (MJ)
Engine: 4.0 HO
Default

I had to cut a hole out in my floor. and no the little Matchbox car and cookie crumb wasint there when I did it.
Attached Thumbnails leaf spring removal-leaf-spring-cut-out-hole.jpg  
Reply
Old May 8, 2009 | 10:07 PM
  #5  
bigbadxj's Avatar
CF Veteran
 
Joined: Feb 2009
Posts: 1,184
Likes: 4
From: Ohio
Year: 1992
Model: Cherokee
Engine: 1995 ZJ 4.0
Default

Originally Posted by itzdan420
I had to cut a hole out in my floor. and no the little Matchbox car and cookie crumb wasint there when I did it.
Ha! How did they get there?
Reply
Old May 10, 2009 | 06:42 PM
  #6  
TSnedSi's Avatar
Thread Starter
Junior Member
 
Joined: Apr 2009
Posts: 64
Likes: 0
From: Sioux Falls, S.D.
Year: 1995
Model: Cherokee
Engine: 4.0
Default

the nut is still stuck on the bolt. the whole thing turns freely. i cut a hole to see what was goin on and why it was turning freely. i couldnt get a socket in there at all so i just pried the head of the bolt out as far as i could and put a bead of weld around it. that should hold it for now.
Reply
Old Jun 14, 2010 | 12:50 PM
  #7  
zeep99xj's Avatar
Member
 
Joined: Apr 2010
Posts: 150
Likes: 0
From: Galveston TX
Year: 1999
Model: Cherokee
Engine: 4.0 i6
Default

Originally Posted by nw-xj-scott
DO not cut. i just did this. you need to PRY the Leaf around to pull the bolt out. it takes some wiggling. but its stuck in the hole because the tension the leaf has on it.
Im having this same problem! Can anyone elaborate on what he^ meant?! Or does anyone have any better methods that dont require cutting, drilling or heating?

I know this is an old thread, but hey atleast i searched!
Reply
Old Jun 14, 2010 | 06:22 PM
  #8  
zeep99xj's Avatar
Member
 
Joined: Apr 2010
Posts: 150
Likes: 0
From: Galveston TX
Year: 1999
Model: Cherokee
Engine: 4.0 i6
Default

Anyone? Im trying to get this done today!
Reply
Old Jun 14, 2010 | 07:28 PM
  #9  
alpine.adrenaline's Avatar
CF Veteran
 
Joined: Aug 2009
Posts: 1,127
Likes: 12
From: 9000 ft, CO
Year: 1999 XJ
Model: Cherokee
Engine: I6 4.0L
Default

A misaligned leaf spring puts tension on the bolt... kinks it I guess. If you move the leaf spring (put some elbow grease into it) left and right (driver/passenger) you can slowly dislodge the bolt. I did it with a buddy pushing out on the bolt with a crowbar at the same time, but that was after a couple days of PB blaster soaked in. Those bolts are gnarl to get out.
Reply
Old Jun 14, 2010 | 10:34 PM
  #10  
zeep99xj's Avatar
Member
 
Joined: Apr 2010
Posts: 150
Likes: 0
From: Galveston TX
Year: 1999
Model: Cherokee
Engine: 4.0 i6
Default

Got em out and lift is all done!! I ended up using a jack to releave the tension on the bolt!
Reply
Old Jun 29, 2013 | 06:37 PM
  #11  
daJeepIsUngry's Avatar
Newbie
 
Joined: Jun 2013
Posts: 4
Likes: 0
Model: Cherokee
Default How to rotate Leaf?

nw-xj-scott posted something about rotating the leaf. I have to either get the springs off or back on today. I've got the typical problem: the bolts came out about 1", then started turning freely but not coming out any more. I have managed to separate the sleeve from the bolt by squeezing pliers in between the bracked and the spring/bushing and grabbing the sleeve, which had come loose, and then turning the bolt while holding the sleeve. So the two turn separately. But the bolt still won't go in or out and I would love any suggestions. I do not have a torch or cutting tool and I don't have access to tool stores (nor the time.) I do have hammers, breaker bar, cheater bar, sockets, ratchets, prybar, and other hand tools. Any suggestions? Thanks!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
lgrant
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
2
Jul 5, 2022 12:19 AM
nicksan
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
28
Mar 8, 2016 11:33 AM
mach3lude
Modified XJ Cherokee Tech
17
Sep 10, 2015 02:34 PM
Sandyman
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
5
Sep 5, 2015 07:56 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 03:16 PM.