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installing gears

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Old 04-07-2010, 09:27 AM
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Default installing gears

I just bought a set of 4.56 gears front and rear for a dana 30 and cryco 8.25 with an aussie locker to go in the rear. I am a pretty competent mechanic but have always said gears and transmissions are two things I won't touch. The cheapest shop around town wants $500 to install....seeing how I spent the money on the gears I am looking at doing the install myself. I also have rear discs I am going to swap on at the same time.

So, my question is, how hard is it to install gears (with master install kit) and anyone in Knoxville have a little free time and a thirst?
Old 04-07-2010, 09:29 AM
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not to hard just make sure you make a set of setup bearings so you dont have to keep pressing them on and off. your also gonna need a descent dial indicator to set the correct backlash. theres plenty of how to sites online that will show you step by step how o get the job done
Old 04-07-2010, 09:31 AM
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Could I just use my old ones to make a set? And how to make a set?

Last edited by sgtskid; 04-07-2010 at 09:35 AM.
Old 04-07-2010, 09:35 AM
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old bearings for setup bearings? yes you just need to use a die grinder to grind the inner race so they slip on and off easily
Old 04-07-2010, 09:36 AM
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Originally Posted by RoyalXJ
old bearings for setup bearings? yes you just need to use a die grinder to grind the inner race so they slip on and off easily

yea sorry I went back and edited it to make it a little more clear. Thanks
Old 04-07-2010, 09:37 AM
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Gettin' the gears done;

http://www.pirate4x4.com/tech/billavista/Gear_Setup/

Lots of stuff on the internet too, including video instructions on YouTube. It's not too difficult really.
Old 04-07-2010, 09:39 AM
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one more piece of advice. take your time and work in a nice neat manner. it will save you lots of frustration
Old 04-07-2010, 09:43 AM
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Thanks for the link. Ill have to read through that later tonight.
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