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How to swap Dana 35 for 8.25

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Old 03-02-2010, 09:49 AM
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Default How to swap Dana 35 for 8.25

I have a 91 Jeep cherokee and the rear axle went out. I ordered a Dana 35 off ebay and they sent me a Chrysler 8.25. Is it possible to put the 8.25 on without any modifications? Besides buying new U-bolts.
Old 03-02-2010, 10:04 AM
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Woo buddy, you got lucky.

While you have it all apart, might as well get longer brake lines and stuff...
Old 03-02-2010, 10:08 AM
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it's a direct swap. i am in the process of building my 8.25 and in a few weeks will be doing the install. the 8.25 is from an xj that whats make it a direct swap. if you have a 97+ i believe its a 29 spline. Much better than the 35. How much did u pay for the 35 which ended up being the 8.25?
Old 03-02-2010, 10:09 AM
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heres the thing, if you have no lift your driveshaft will be a bit to long, however this axle is MUCH better than that weak d35
Old 03-02-2010, 11:53 AM
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Once I received the first axle I noticed it was the wrong one and contacted the seller. The seller then sent out another axle which also was a 8.25. So I have $250 total in (2) 8.25 axles. I have no lift so if I put the 8.25 on I'll have to get a different driveshaft?
Old 03-02-2010, 12:06 PM
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Dang, you are freakin' lucky, you should clean up and sell the other one, you might even make your money back.
Old 03-02-2010, 12:25 PM
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you are going to have to get a different driveshaft. i just put the 8.25 in my jeep this weekend.. luckly i have three parts jeeps so i had no problem. but for sure a shorter driveshaft. no doubts about it
Old 03-02-2010, 12:54 PM
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That 8.25 is alot better than the D35.
Old 03-02-2010, 01:00 PM
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Just go to the junk yard and pull a rear shaft from a xj with a 8.25. Bring your old one they might even give u a core for it.
Old 03-02-2010, 02:27 PM
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Would there be different lengths of drive shafts used with the 8.25 like a 2.5l vs. 4.0l or different transfer case or anything?
Old 03-02-2010, 02:33 PM
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try and find one that has the same trans and transfer case but with a 8.25 look at 97 and newer.
Old 03-02-2010, 03:27 PM
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You want one from a auto if yur truck is and auto or vise versa if its a manual.
Old 03-02-2010, 11:36 PM
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To chim in on this, if its lifted will the stock DS work. Lifted as in 4.5 inchs
Old 03-03-2010, 12:06 AM
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well i am sitting at 6.5" right now, and i thought that it was too close to call for me. the drive shaft slip was almost at the bar minimum to being against the tailshaft, so imo i think that you would need the 8.25 driveshaft
Old 03-03-2010, 02:11 AM
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so how good is the 8.25 because i trade my 2dr for 4dr and came with the 8.25 and knew that the 8.25 tubing is 3" looks beefy


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