Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

How do I get the bushing into the leaf spring??

Thread Tools
 
Search this Thread
 
Old Jul 23, 2010 | 08:57 PM
  #1  
UserID6095's Avatar
Thread Starter
Newbie
 
Joined: May 2009
Posts: 3
Likes: 2
Model: Cherokee
Default How do I get the bushing into the leaf spring??

Im trying to insert the new bushings into the leaf spring and seem to be having a very difficult time. How does one get the bushing into the leaf spring?

I cut/burnt the old ones out, that was some fun. Picked up some MOOG bushings and for the life of me can not get them to go in.

I have tried to pry the eye open using a screwdriver but it appears thats not enough. Do I need to rent a ball joint press and try that?

Thanks

FYI: 96, 4.0, aw4. RE lift and Bastard pack.
Reply
Old Jul 23, 2010 | 09:05 PM
  #2  
Andrew0257's Avatar
Seasoned Member
 
Joined: Jul 2010
Posts: 491
Likes: 1
From: Central Florida
Year: 1999
Model: Cherokee
Engine: 4.0
Default

These can be tough. Lay the sping on its side on concret. Grease both sides bushings and eye. Put one side under spring and the other on top put a piece of wood over the bushing and hammer it in checking every so often to make sure it is going in straight, then put in the sleeve.
Reply
Old Jul 23, 2010 | 09:11 PM
  #3  
UserID6095's Avatar
Thread Starter
Newbie
 
Joined: May 2009
Posts: 3
Likes: 2
Model: Cherokee
Default

Its a one piece bushing. It does not split in half and I can not remove the center sleeve. From reading around online I may need a shop to press them in. Royal pita.
Reply
Old Jul 23, 2010 | 09:13 PM
  #4  
Andrew0257's Avatar
Seasoned Member
 
Joined: Jul 2010
Posts: 491
Likes: 1
From: Central Florida
Year: 1999
Model: Cherokee
Engine: 4.0
Default

O, in that case I would say yes to the the press.
Reply
Old Jul 23, 2010 | 09:16 PM
  #5  
OverlandZJ's Avatar
CF Veteran
Premium Member
15 Year Member
 
Joined: May 2008
Posts: 5,188
Likes: 6
From: Bristol,Pa
Year: 94
Model: Cherokee
Engine: 4.0L
Default

Have a decent size bench vise?
Reply
Old Jul 23, 2010 | 09:18 PM
  #6  
UserID6095's Avatar
Thread Starter
Newbie
 
Joined: May 2009
Posts: 3
Likes: 2
Model: Cherokee
Default

Originally Posted by OverlandXJ
Have a decent size bench vise?
Not decent enough, too small to fit the leaf and bushing as one.

Its too late here now, but tomorrow I will rent a ball joint press and see how that works. If I still cant get them in then off to a shop I go.
Reply
Old Jul 25, 2010 | 05:41 PM
  #7  
UserID6095's Avatar
Thread Starter
Newbie
 
Joined: May 2009
Posts: 3
Likes: 2
Model: Cherokee
Default

Ending up getting a tip from someone of JF and he referenced the FSM. Pulled out the FSM copy I have and seemed easy enough. After a quick trip to Lowes I was set to tackle this once and for all.

You can see the technique in better detail here, http://www.jeepforum.com/forum/f11/h...3/#post9841085.

Think next time I will just buy new leafs with bushings already pressed in rather then rebuild stock leafs into a bastard pack. Oh well, its done for now. Almost forgot, I got new bolts from NAPA. Same size and come in 10.9. The bolts for the leafs are the same size has those used for the control arms. They are M14 x 2.0 pitch x 120mm long. In case anyone ever needs to replace ones they cut out.

Thanks everyone!
Reply
Old Jun 1, 2013 | 09:40 AM
  #8  
IGeeky1's Avatar
Member
 
Joined: Feb 2013
Posts: 174
Likes: 1
From: NorthEast Ohio
Year: 2001
Model: Cherokee
Default

Originally Posted by UserID6095
Ending up getting a tip from someone of JF and he referenced the FSM. Pulled out the FSM copy I have and seemed easy enough. After a quick trip to Lowes I was set to tackle this once and for all.

You can see the technique in better detail here, http://www.jeepforum.com/forum/f11/h...3/#post9841085.

Think next time I will just buy new leafs with bushings already pressed in rather then rebuild stock leafs into a bastard pack. Oh well, its done for now. Almost forgot, I got new bolts from NAPA. Same size and come in 10.9. The bolts for the leafs are the same size has those used for the control arms. They are M14 x 2.0 pitch x 120mm long. In case anyone ever needs to replace ones they cut out.

Thanks everyone!

OK, thanks this was just the answer I needed! Yay search engine.
Reply
Old Jun 1, 2013 | 12:56 PM
  #9  
Shobie2000's Avatar
Newbie
 
Joined: Aug 2011
Posts: 10
Likes: 0
Model: Cherokee
Default

Or you could try what this guy did!

Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
lgrant
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
2
Jul 5, 2022 12:19 AM
g1teg
Modified XJ Cherokee Tech
22
Sep 28, 2015 02:39 PM
her89
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
9
Sep 26, 2015 12:06 PM
1998CherokeeXJ
Modified XJ Cherokee Tech
1
Sep 12, 2015 05:14 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 10:37 AM.