Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

HELP!!! Aussie locker install gone WRONG!?!

Thread Tools
 
Search this Thread
 
Old 05-19-2010, 03:30 PM
  #1  
CF Veteran
Thread Starter
 
tannerp89's Avatar
 
Join Date: Jan 2010
Location: Coeur d' Alene, Idaho
Posts: 1,316
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0 rebuilt w/ bored TB, banks header, upgraded ignition, 3 row rad, high flow h2o pump, 180* t-stat
Exclamation HELP!!! Aussie locker install gone WRONG!?!

ok so here it goes.....i got an Aussie Locker for my 29 spline 8.25. yesterday my rear end felt like it was slipping, and started leaking, so today i decide to install my locker....bad idea

well little did i know i had a Limited Slip 8.25...examining everything closely i could see one of the thrust washers was cracked, so i removed the spider gears, side gears, thrust washers and clutch packs. well one of my thrust washers was broke in half! no wonder my rear end was slipping....

well i needed them so i started hunting around....so i called Steve at the local 4x4 shop to see if they had one and got talkin about what i was doin and he informed me that a lunchbox locker will NOT work in a limited slip carrier...i didnt know this...

after the stint of cussing i said ok....how about just the thrust washers so i can put my LSD back together...well i can only get the clutch packs( which doesnt include the thrust washers) or a whole new carrier....

he also said he might have the carrier from an open diff 29 spline 8.25....
if this is true can i just swap carriers and install my locker?

im new to differential work (like ya cant tell....) so i would have to set the backlash if i swapped carriers correct? and am i even able to swap out the LS carrier for an open carrier?

sorry for the long post.....im lost as to what to do...my jeep is my DD and i really cant afford this right now
Old 05-19-2010, 03:45 PM
  #2  
CF Veteran
 
OverlandZJ's Avatar
 
Join Date: May 2008
Location: Bristol,Pa
Posts: 5,188
Likes: 0
Received 6 Likes on 6 Posts
Year: 94
Model: Cherokee
Engine: 4.0L
Default

You can swap in a non LS carrier, but you'll need to reset the pattern. Probably cheaper to just get another axle with no LS and throw the locker in... unless your already geared.
Old 05-19-2010, 03:53 PM
  #3  
CF Veteran
Thread Starter
 
tannerp89's Avatar
 
Join Date: Jan 2010
Location: Coeur d' Alene, Idaho
Posts: 1,316
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0 rebuilt w/ bored TB, banks header, upgraded ignition, 3 row rad, high flow h2o pump, 180* t-stat
Default

what is "reset the pattern?'' exactly....
and chrysler 8.25's are near impossible to find here so....
im almost thinking im going to have to purchase a new LS carrier for the rear, sell my 8.25 Aussie locker and get one for my D30...just keep my LSD until i find a a non LS 8.25" to lock....
but even if i do that wont i have to set the backlash anyway being as im removing the carrier?
Old 05-19-2010, 04:20 PM
  #4  
Member
 
longship's Avatar
 
Join Date: May 2010
Location: Argyll, Scotland
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Model: Cherokee
Default

Sounds like the simplest thing to do would be replace the worn components of your LSD, sell/swap the Aussie for a D30.

Reset the pattern would be adjusting for backlash etc.

Rob
Old 05-19-2010, 04:23 PM
  #5  
CF Veteran
Thread Starter
 
tannerp89's Avatar
 
Join Date: Jan 2010
Location: Coeur d' Alene, Idaho
Posts: 1,316
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0 rebuilt w/ bored TB, banks header, upgraded ignition, 3 row rad, high flow h2o pump, 180* t-stat
Default

ya if the worn parts were available that would be the simplest solution. cant get just the thrust washers...which leaves me getting a new LS carrier or a non LS rear end....new carrier seems to be whats gonna happen...
Old 05-19-2010, 04:27 PM
  #6  
Member
 
longship's Avatar
 
Join Date: May 2010
Location: Argyll, Scotland
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Model: Cherokee
Default

Can't you measure the thrust washers and get some made?

Thats what I'm getting done at the mo.

Rob
Old 05-19-2010, 04:29 PM
  #7  
CF Veteran
Thread Starter
 
tannerp89's Avatar
 
Join Date: Jan 2010
Location: Coeur d' Alene, Idaho
Posts: 1,316
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0 rebuilt w/ bored TB, banks header, upgraded ignition, 3 row rad, high flow h2o pump, 180* t-stat
Default

dunno any machine shops...im gonna look into that tho....
Old 05-19-2010, 05:20 PM
  #8  
Member
 
longship's Avatar
 
Join Date: May 2010
Location: Argyll, Scotland
Posts: 142
Likes: 0
Received 1 Like on 1 Post
Model: Cherokee
Default

I don't have any machinists near me, just told 'em what I wanted and got them posted. Should be with me tomorow.
Old 05-19-2010, 05:52 PM
  #9  
CF Veteran
 
caged's Avatar
 
Join Date: Nov 2008
Location: Northern Ontario, Canada
Posts: 7,874
Received 94 Likes on 85 Posts
Year: 1990, 1999, 2000
Model: Cherokee
Engine: 4.0
Default

your best bet would be to hit up a junkyard and grab the ls parts and install them into your carrier. that way you won't need to reset backlash.
Old 05-19-2010, 05:56 PM
  #10  
Senior Member
 
Mattpar's Avatar
 
Join Date: Feb 2009
Posts: 521
Likes: 0
Received 1 Like on 1 Post
Model: Cherokee
Default

have you tried the local jeep dealership? maybe they might be able to get them
Old 05-19-2010, 07:36 PM
  #11  
CF Veteran
Thread Starter
 
tannerp89's Avatar
 
Join Date: Jan 2010
Location: Coeur d' Alene, Idaho
Posts: 1,316
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0 rebuilt w/ bored TB, banks header, upgraded ignition, 3 row rad, high flow h2o pump, 180* t-stat
Default

well just got back from High Mountain 4x4 and got a clutch pack, and some used thrust washers so im set! anyone wanna buy an Aussie Locker for a 29 spline 8.25? or trade for a locker for a D30?
Old 05-19-2010, 07:39 PM
  #12  
CF Veteran
 
SeriousOffroad's Avatar
 
Join Date: Apr 2008
Posts: 13,952
Likes: 0
Received 15 Likes on 13 Posts
Model: Cherokee
Default

PowerTrax No-Slip lockers can be purchesed that work in a LS 8.25" rear axle.
Old 05-19-2010, 07:40 PM
  #13  
CF Veteran
Thread Starter
 
tannerp89's Avatar
 
Join Date: Jan 2010
Location: Coeur d' Alene, Idaho
Posts: 1,316
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0 rebuilt w/ bored TB, banks header, upgraded ignition, 3 row rad, high flow h2o pump, 180* t-stat
Default

Originally Posted by FrankZ
PowerTrax No-Slip lockers can be purchesed that work in a LS 8.25" rear axle.
I didnt know that....thanks Frank....im going to look into that one...
Old 05-19-2010, 07:41 PM
  #14  
CF Veteran
 
SeriousOffroad's Avatar
 
Join Date: Apr 2008
Posts: 13,952
Likes: 0
Received 15 Likes on 13 Posts
Model: Cherokee
Default

It's a better locker than the Aussie too, but it will set ya back around $450.
Old 05-19-2010, 07:57 PM
  #15  
Seasoned Member
 
davida's Avatar
 
Join Date: May 2009
Location: Wy & OK
Posts: 296
Likes: 0
Received 1 Like on 1 Post
Year: 83 CJ7 & '96 XJ & '97 XJ
Model: Cherokee
Engine: 258ci, 4.0 & 4.0
Default

Another thought Tannerp39, as I recall you have said in the past that you may want to change your gear ratio, that being said make sure you throw that info out when buying a carrier, I remember in the past when I've moved past 4.10 gears on a detroit locker it took a different unit, it may not even be an issue with your axle but it's worth asking when buying the parts and for future projects.


Quick Reply: HELP!!! Aussie locker install gone WRONG!?!



All times are GMT -5. The time now is 06:48 AM.