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Exhaust bracket hitting trans crossmember? Bad mount?

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Old Mar 31, 2014 | 02:15 PM
  #1  
1arunem's Avatar
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From: Helena, Al.
Year: 1988
Model: Cherokee
Engine: 4.0l
Default Exhaust bracket hitting trans crossmember? Bad mount?

Got my 88 XJ about a week ago. Noticed a 'tapping/thumping' sound at times under acceleration. It appears the exhaust hanger mount/bracket that extends out from the trans mount (pass side) is REAL close to the cross member. I think (am almost certain) it is hitting the cross member.

I can slide a pry bar under it and notice a good bit of up down travel (from the rubber trans mount)? Is this a sign of a weak trans mount?

Anyone else had this issue? Can the factory exhaust bracket be modified or adjusted?

Thanks in advance!
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Old Mar 31, 2014 | 02:19 PM
  #2  
93gc40's Avatar
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From: Visalia, Kalifornia, ussa
Year: 1996
Model: Cherokee
Engine: 4.0
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Chances are the rubber exhaust hangers are bad along with the trans mount... Also if you do any wheeling you might have banged and BENT the exhaust pipe a bit. If the pipes are clamped rather than welded you might be able to loosen and twist the pipe away for what its hitting.
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Old Mar 31, 2014 | 02:20 PM
  #3  
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From: Helena, Al.
Year: 1988
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Thanks. It's actually not the pipe that is hitting but the metal bracket (that holds the exhaust) that extends from the trans mount.
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Old Mar 31, 2014 | 08:38 PM
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From: Helena, Al.
Year: 1988
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Any other ideas?
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Old Mar 31, 2014 | 11:32 PM
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From: New Orleans, Louisiana
Year: 98'
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I'm having a similar problem with my 98. I have the same "thumping" noise as well. I have about a half inch between the crossmember and the exhaust pipe. I saw a thread a while ago and a guy had same problem, he replaced the mount and got a LOT more clearance. Its definitely worth a try, and I will probably be replacing my mount in the near future.
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Old Mar 31, 2014 | 11:34 PM
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From: New Orleans, Louisiana
Year: 98'
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Also, I've heard reports that replacing the mount has resolved peoples problems in some cases.
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Old Dec 25, 2024 | 03:34 PM
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Year: 1997
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Not sure if anyone is still working on the trans mount/exhaust hanger issue... but I just tackled that job recently. Unfortunately, the new trans mount didn't really make too much of a difference and the exhaust pipe was still extremely close to the crossmember. Also, I actually took the time to disassemble the exhaust hanger bracket, in an effort to replace that rubber block. I used a polyethylene block from Amazon and cut it to size on a table saw. Even after all of that, the exhaust wasn't hanging any higher.. so, out came the hot wrench. My brother-in-law heated up the hanger (where it attaches to the pipe) to a nice cherry red and simply gave the whole thing a good shove upwards, bending it to a new shape. Held it in place for a few as it cooled off a bit, and just like that, fixed. Now, the exhaust has a very generous amount of clearance from the crossmember and isn't hitting anything else.
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