Durango steering box?
Junior Member
Joined: Sep 2010
Posts: 33
Likes: 1
From: NorCal
Year: 1997
Model: Cherokee
Engine: 4.0 I6
So I know it's been a minute sonce this thread was posted on last, buuuut...
Im in the middle of this project now.
Lessons learned so far...
A couple hours is NOT enough time for penetrating oil to work. It just makes a mess.
You WILL break a pitman arm puller, so just rent one.
The top bolt on the steering box is an absolute bastard.
The pitman arm puller works to pop off the draglink also.
You really do need an 18mm wrench to get those power steering lines off.
The old box will NEVER run out of fluid to leak, so take it to wherever you're exchanging it in a bucket.
So far I've progressed to getting the new box mounted w one bolt. (ran out of time/light)
Anybody have tips for finishing up?
Im in the middle of this project now.
Lessons learned so far...
A couple hours is NOT enough time for penetrating oil to work. It just makes a mess.
You WILL break a pitman arm puller, so just rent one.
The top bolt on the steering box is an absolute bastard.
The pitman arm puller works to pop off the draglink also.
You really do need an 18mm wrench to get those power steering lines off.
The old box will NEVER run out of fluid to leak, so take it to wherever you're exchanging it in a bucket.
So far I've progressed to getting the new box mounted w one bolt. (ran out of time/light)
Anybody have tips for finishing up?
Seasoned Member
Joined: Jun 2011
Posts: 276
Likes: 0
From: Van Buren Arkansas, was Joplin Missouri
Year: 1990
Model: Cherokee
Engine: 4.0L
Originally Posted by slimjimvinny
So I know it's been a minute sonce this thread was posted on last, buuuut...
Im in the middle of this project now.
Lessons learned so far...
A couple hours is NOT enough time for penetrating oil to work. It just makes a mess.
You WILL break a pitman arm puller, so just rent one.
The top bolt on the steering box is an absolute bastard.
The pitman arm puller works to pop off the draglink also.
You really do need an 18mm wrench to get those power steering lines off.
The old box will NEVER run out of fluid to leak, so take it to wherever you're exchanging it in a bucket.
So far I've progressed to getting the new box mounted w one bolt. (ran out of time/light)
Anybody have tips for finishing up?
Im in the middle of this project now.
Lessons learned so far...
A couple hours is NOT enough time for penetrating oil to work. It just makes a mess.
You WILL break a pitman arm puller, so just rent one.
The top bolt on the steering box is an absolute bastard.
The pitman arm puller works to pop off the draglink also.
You really do need an 18mm wrench to get those power steering lines off.
The old box will NEVER run out of fluid to leak, so take it to wherever you're exchanging it in a bucket.
So far I've progressed to getting the new box mounted w one bolt. (ran out of time/light)
Anybody have tips for finishing up?
CF Veteran
Joined: Sep 2010
Posts: 4,968
Likes: 0
From: Salt Lake City, UT
Year: 2000
Model: Cherokee
Engine: 4.0L
Mine went quick and simple... 45 min or so. But I didn't have to fight bolts and had new grade 8 bolts/washers which helped.
I hvae seen penetrating oil work in 10-15 mins... just depends on how bad the bolts are stuck/siezed..
I hvae seen penetrating oil work in 10-15 mins... just depends on how bad the bolts are stuck/siezed..
CF Veteran

Joined: Jan 2011
Posts: 8,998
Likes: 3
From: Eh infusion
Year: 2000
Model: Cherokee
Engine: The legendary inline 6, haven't done anything here yet
Originally Posted by slimjimvinny
So I know it's been a minute sonce this thread was posted on last, buuuut...
Im in the middle of this project now.
Lessons learned so far...
A couple hours is NOT enough time for penetrating oil to work. It just makes a mess.
You WILL break a pitman arm puller, so just rent one.
The top bolt on the steering box is an absolute bastard.
The pitman arm puller works to pop off the draglink also.
You really do need an 18mm wrench to get those power steering lines off.
The old box will NEVER run out of fluid to leak, so take it to wherever you're exchanging it in a bucket.
So far I've progressed to getting the new box mounted w one bolt. (ran out of time/light)
Anybody have tips for finishing up?
Im in the middle of this project now.
Lessons learned so far...
A couple hours is NOT enough time for penetrating oil to work. It just makes a mess.
You WILL break a pitman arm puller, so just rent one.
The top bolt on the steering box is an absolute bastard.
The pitman arm puller works to pop off the draglink also.
You really do need an 18mm wrench to get those power steering lines off.
The old box will NEVER run out of fluid to leak, so take it to wherever you're exchanging it in a bucket.
So far I've progressed to getting the new box mounted w one bolt. (ran out of time/light)
Anybody have tips for finishing up?
CF Veteran

Joined: Jan 2011
Posts: 8,998
Likes: 3
From: Eh infusion
Year: 2000
Model: Cherokee
Engine: The legendary inline 6, haven't done anything here yet
Originally Posted by Gorillaxj
Mine went quick and simple... 45 min or so. But I didn't have to fight bolts and had new grade 8 bolts/washers which helped.
I hvae seen penetrating oil work in 10-15 mins... just depends on how bad the bolts are stuck/siezed..
I hvae seen penetrating oil work in 10-15 mins... just depends on how bad the bolts are stuck/siezed..
CF Veteran
Joined: Sep 2010
Posts: 4,968
Likes: 0
From: Salt Lake City, UT
Year: 2000
Model: Cherokee
Engine: 4.0L
Thread Starter
CF Veteran
Joined: May 2011
Posts: 2,115
Likes: 0
From: AURORA, CO
Year: 1994
Model: Cherokee
Engine: 4.0L i6 high output
I have the box now. I'm just not getting it in til after I have my driveshaft rebuilt... driving in front wheel drive right now...
☠ CF Sheriff ☠

Joined: Nov 2009
Posts: 15,197
Likes: 18
From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
CF Veteran

Joined: Jan 2011
Posts: 8,998
Likes: 3
From: Eh infusion
Year: 2000
Model: Cherokee
Engine: The legendary inline 6, haven't done anything here yet
Originally Posted by bopeep94
I have the box now. I'm just not getting it in til after I have my driveshaft rebuilt... driving in front wheel drive right now...
CF Veteran

Joined: Jan 2011
Posts: 8,998
Likes: 3
From: Eh infusion
Year: 2000
Model: Cherokee
Engine: The legendary inline 6, haven't done anything here yet
It was funny it looked like my truck was hung like a horse lol or a unicorn lol
Last edited by CherokeeChick; Feb 21, 2012 at 12:56 PM.
Junior Member
Joined: Sep 2010
Posts: 33
Likes: 1
From: NorCal
Year: 1997
Model: Cherokee
Engine: 4.0 I6
So, everything's done. It works!
I moved from the garage to a parking apace, and I think I still heard the "pop" I was hearing before. Grrr...
But, I only put 2 of the steering box bolts back in cuz one was bent. I plan on replacing all 3 today with new ones.
Can a missing bolt let the box move enough for me to hear it? It's the top one.
Also...
I couldn't get my pitman arm bolted on as tightly on the new box as the old one. I can see in a pic above that there's space between the arm and box, and it's about as much space as I have, but I don't have as many threads sticking out the bottom. Is that cool?
Aaaand, when I reattached the steering shaft to the input shaft new box, I can still see some splines on the input shaft. It doesn't seem like the steering shaft joint/bolt thing is supposed to go all the way down. Is this correct?
Thanks for the help guys, I'm used to working on VW's...
I moved from the garage to a parking apace, and I think I still heard the "pop" I was hearing before. Grrr...
But, I only put 2 of the steering box bolts back in cuz one was bent. I plan on replacing all 3 today with new ones.
Can a missing bolt let the box move enough for me to hear it? It's the top one.
Also...
I couldn't get my pitman arm bolted on as tightly on the new box as the old one. I can see in a pic above that there's space between the arm and box, and it's about as much space as I have, but I don't have as many threads sticking out the bottom. Is that cool?
Aaaand, when I reattached the steering shaft to the input shaft new box, I can still see some splines on the input shaft. It doesn't seem like the steering shaft joint/bolt thing is supposed to go all the way down. Is this correct?
Thanks for the help guys, I'm used to working on VW's...


