Diesel Engine Swap in an XJ?
Bit of an old post but I was looking into an engine swap for my Cherokee down the road. I've read about people taking the diesel from either a liberty or a patriot, I can't remember which. That and I just read that Banks had a prototype or something along those lines that was a turbocharged diesel with the transmission and transfer case. I'm not sure if they were just showing it off to be offered in a car or if it could be bought separately.
The Liberty diesel (VM2.8) has been done in an XJ, but a custom shop did it with likely a high price tag. The issue is the computer controls. I've owned a Mercedes OM617 swapped XJ, and wasn't hugely fond of the motor (though others love it). Others have used 4cyl Cummins engines. Plenty of options.
The Banks powertrain interests me greatly. I haven't seen any real info on it, but I thought the idea was to have a consumer ready product. Again, all vapor-ware until we see a price tag.
For more good diesel swap info, check out 4btswaps.com
Senior Member
Joined: Jun 2013
Posts: 579
Likes: 1
From: Wilton, CA
Year: '93
Model: Cherokee
Engine: 2.5L I4 (Mercedes Turbo Diesel planned)
That's what I wanna put in mine when I can finally move out of Crapifornia. I've read reports from guys with the 4BT in their XJ's and they seem to average around mid-30 MPG. Couple that with a dual-fuel system like regular and bio-diesel....Should be pretty good!
CF Veteran




Joined: Jul 2012
Posts: 3,136
Likes: 360
From: Andover, VT
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 L
Seasoned Member
Joined: Oct 2013
Posts: 376
Likes: 5
From: Idaho
Year: 1991
Model: Cherokee
Engine: 4.0 Liter
http://spokane.craigslist.org/pts/4520208260.html
Never tried to get ahold of these guys, but I've heard they've done several of these swaps
Never tried to get ahold of these guys, but I've heard they've done several of these swaps
In the smaller 1/4 tons, I think the 4B3.3 is a better fit than the 4B3.9. I found a few and that's the route I'm going. These are sleeved motors too.
BTW don't aim for mid-30s in a 4B3.9 Jeep. I've never seen honest numbers reach much past high 20s. Keep in mind, high 20s in a Jeep built enough to properly house a 4B3.9 is excellent (given the gas equiv would likely be in the mid to low teens). There are some awesome rigs out there to draw inspiration from.
CF Veteran




Joined: May 2012
Posts: 7,965
Likes: 964
From: Lost in the wilds of Virginia
Year: 1998 Classic (I'll get it running soon....) and 02 Grand
Model: Cherokee (XJ)
Engine: 4.0
Yeah, that's what I thought. And with all that weight on the front end, it will handle like a sled. Probably to the point of being borderline unsafe on the roads, and in snow? Well, it won't be pretty. Of coursse, you'll tear up tires and suspension parts at an amazing rate, too.
And how many tens of thousands of miles do you have to drive before you even come close to paying for this in fuel $$ saved?
With that being said..
There are examples of people who have done very clean, reliable, and well integrated engine swaps. To me, the greatest I've seen are the ones that look and feel factory. A diesel swap is neat for differing reasons to different people. For me, it's the prospect of running biodiesel. I like simple as well. A mechanical diesel, still in heavy production, is quite compelling.
Some folks like the prospect of rebuilding over buying new. Given many factors of 'starting fresh', some will not chose the same engine that came with the car.
MJ>XJ
Joined: Mar 2009
Posts: 17,836
Likes: 7
From: Griffin, G.A.
Year: 1990
Model: Comanche
Engine: 4.0 I6
im sticking a diesel in my MJ... already building it all now... i want one just because... dont want fuel mileage... wont have more torque then i already have... wont be cheap... but im doing it because i like to be different and i like to modify vehicles... dont care about the politics of it...
CF Veteran




Joined: May 2012
Posts: 7,965
Likes: 964
From: Lost in the wilds of Virginia
Year: 1998 Classic (I'll get it running soon....) and 02 Grand
Model: Cherokee (XJ)
Engine: 4.0
Yes, there are swaps that make sense, and there are other swaps that are just stupid.
Just because some swaps make sense doesn't mean that all swaps make sense.
If you have a link to a vendor selling used engines (and parts!!) in the states, I'm sure folks would greatly appreciate it. This engine was my first choice but seemed like one of the worst for long term viability. I'd love to be wrong.
On that note, what transmission did the 2.5VM use? AX15? I had a hard time even finding that info.
Last edited by jrobz23; Jul 21, 2014 at 08:56 AM.
CF Veteran
Joined: Jul 2010
Posts: 1,971
Likes: 5
From: WNY
Year: 1999
Model: Cherokee
Engine: 4.0 High Output
I looked into this prior to deciding on the smaller Cummins B3.3. Part and engine available were a serious concern, and an even worse longer term concern.
If you have a link to a vendor selling used engines (and parts!!) in the states, I'm sure folks would greatly appreciate it. This engine was my first choice but seemed like one of the worst for long term viability. I'd love to be wrong.
On that note, what transmission did the 2.5VM use? AX15? I had a hard time even finding that info.
If you have a link to a vendor selling used engines (and parts!!) in the states, I'm sure folks would greatly appreciate it. This engine was my first choice but seemed like one of the worst for long term viability. I'd love to be wrong.
On that note, what transmission did the 2.5VM use? AX15? I had a hard time even finding that info.
importer could probably do it. I'll see if I can look into it a little more later tonight.
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Best info on diesel swaps can be had from build threads (none on this site, let's be honest) and on YouTube videos. You wanna see just how big a 4BT is in an XJ? Tons of shots of those things running.


