stykerblade

Ok.. sorry to complain but am about at my witts end.. have a 1993 xj.. police package.. was stock.. I did have once or twice that the front suspension started to get loose a little at highway speeds.. but I figured it had something to do with the 16 yr old suspension that was still present. I happened upon a free set of 30x9.5 tires that i mounted and balanced.. and well.. the little loose became descent death wobble at highway speeds on uneven surfaces.. had a brake pulsation from the front end as well. So ok.. this is where i get lost. The shocks had nothing left.. didnt stop bouncing.. so I replaced the shocks.. dw got worse and started happening at 55mph instead of 65 and a lil more often. so today I put the xj on the rack, and found a track bar ball joint badly worn. So while i was replacing the front pads and rotors, i put new P/S pressure hose and return for a leak, and found a completely blown driver motor mount. so ok.. put a moog track bar in for the bad socket joint at the unibody.. and replaced both motor mounts. Did see a tie rod that looks questionable.. and the steering damper is shot.. damper be here tomorrow..

OK.. so before anyone starts blasting me.. ASE Master tech.. dealer master tech.. so I do know a little about what I am talking about. Double checked the balance of the tires.. even though no vib and perfect running on smooth surfaces.. ball joints all look good..no driveline vibs.. noises..etc.. flat leaf springs.. Anyways.. am drawing a blank here.. replaced the stuff I saw was bad.. tie rods will be replaced here shortly.. and double check the alignment.. so tell me.. anything i am missing.. i know jeeps are kind of notorious for dw with any play/failures in the front end.. which doesnt really point to anything.. and steering box mountings intact and tight but not re enforced..and track bar mounting point on unibody tight.. covered my bases best i know.. any thoughts?

BuckB91XJ

I believe the new tierod ends and dampner will clear up your problems, Bud. You've pretty much covered everything else that I've ever seen cause DW. One thing I would recommend that you didn't really mention is the steering sector shaft that runs through the steering box itself. Grab your pitman arm and try to wiggle it with ever ounce of *** you have. I've heard of worn sector shaft bearings causing DW but, I've never actually experienced it myself. If the steering sector shaft is tight, I'd swap the other parts you have on order and you should be good to go.

jeepxjho

Sounds like you did a good job at looking over the suspension there a few things i would look at.

You said that the damper is shot which getting a new one will help alot in supressing death wobble and i wondering how it will act for you when you replace that but on to other things.

The one things to look at is to take the trac bar off on the axle's side and take alook at the hole to see if it is egged out (out of round) just alittle bit out of round can cause death wobble.

Most people redrill there whole one size up to get it back to being perfectly square i thnk there a write up on it somewhere on the forum.

Last thing is does the death wobble only happen at higher speeds or does it happen when you hit a bump, knowing which type brings on death wobble will help cure it.

jeepxjho

Also if you really want some more info here is a write up on everything possible for death wobble.


Death Wobble explained…
Here's an engineering description of DW. I get tired of seeing people guessing at what's causing their DW, so here goes. Hope it helps someone.

First, you've got to realize that the front suspensions on our vehicles were marginally stable, at best, from the factory. DW is a fundamental dynamic response mode of the entire front end...as a system. Lift and larger tires change (increase) the 'gain' associated with what becomes (or even starts out as) a marginally stable dynamic system. The damping factor (lambda) is also affected by larger tires...it decreases as a function of sidewall height/thickness ratio. Hysteresis in any control path (loose tie rod, steering box, track bar bushing) reduces the ultimate stability margin further. The fundamental frequency of DW is determined by the superposition principle where all springs involved are resolved (frame, tire resilience, hub bending, bushing deflection, etc, etc.) into one global spring constant, and all damping factors associated with friction, elastic elements, viscous damping (steering damper and shocks) are resolved into one damping factor. The natural frequency, damped natural frequency, and damping coefficient are then known. Now, if the system is overdamped and the gain is low...no problems...no oscillation. Increase the gain without increasing the damping and you go toward the critically damped, and beyond, specturm of responses. Critically damped means that DW would only 'hint' at being there, but would die out on its own without going totally unstable. This is also known as a decaying response.

Once the system goes beyond critically damped, any excitation, be it an unbalanced tire, a bent wheel, bumps in the road, etc. can set it off and the response will not decay...it will grow in amplitude, quite quickly in some cases, and may be limited only be physical non-linearities like hard stops...or breakage. That's classic Death Wobble.

A truck suspension is designed to stay in the overdamped to critically damped range. That is generally why a truck rides "rough". A Cadillac, on the other hand, is designed to stay in the undersprung range. It just "floats" down the road. Any change in the basic design parameters that affect the gain (e.g., lift, tire size, wheel backspacing, etc.), damping (tire size, steering damper, steering box condition), and hysteresis (any wear point that creates any slop) can push it over the edge and create DW. ANY ONE OR TWO of the factors discussed can do that...which is why everybody then thinks that whatever problem THEY found and fixed is the cause of all DW; it is not. It is plain and simply a marginally stable system in its original form that is easily made unstable by any of the myriad causes discussed already.

If your front end is loose (bushings, bearings, etc.) then you have a situation where your stiffness is removed and any jarring sensation (potholes, unbalanced tires, misaligned wheels, etc.) will cause the suspension to go crazy. It is no longer functioning where it is designed. On the other hand, your suspension could be very tight but an imbalanced tire would be spinning at just the right speed to throw the suspension into a unstable situation.

So unfortunately there isn't only one root cause to the problem of DW. The underlying problem is instability in the front suspension, the root causes can be a multitude of things ranging from bad/loose bushings, to loose bearings, to caster angles, to imbalanced tires, etc.

OKAY, HERE'S THE REALLY USEFUL INFO:

A steering damper only hides (maybe) the effect; it does nothing to fix the root cause.

There are two types of DW. The first typically is speed related. Whenever you reach a certain speed, bam, you get DW, no matter what. This is a vibration/oscillation issue. Look into tire balance, alignment, steering joints, missing bushings (totally shot), loose steering box (either loose bolts or worn internals), etc.

The second is an impact initiated DW. For example, hitting a pothole above a certain speed will start DW. This is more likely a bushings, loosening mounts, flexing components, etc. issue. Basically, something is tight enough that in general straight driving, it is ok, but give it an impact force, whatever is getting loose starts sliding, rebounds and starts going nuts.

Here is how you can tell if the issue is steering related or trackbar related. You are gonna need some ***** for this, but stick with me. Once you have played around with the DW awhile you find you can control it a bit by feathering the brakes. So go find a straight, deserted, bumpy road. Get the truck up to speed and get the DW going. You had it happen a few times, you have already been frantically avoiding potholes, so now go find one, quit whining. At this point, the truck is somewhat violently shaking, and you can keep enough control using the brakes to keep it on the road. Roll down the window and stick your head out and look at the front tire. What is it doing?

1. The front of the tire and the back of the tire are moving approximately the same amount side to side. In this case, the axle is stationary, and the wheel is pivoting on the ball joint during the oscillation. Therefore the problem is likely in the steering. Something in the steering has enough give to allow the movement.

2. The back of the tire is moving MORE than the front of the tire in the side-to-side movement. In this case, the knuckle is pivoting on the steering links, and allowing the axle to move back and forth under the vehicle. The problem here is most likely in the trackbar system.

This doesn't really answer a question about what's causing YOUR DW, but it should give you something to think about in your search for the root cause(s). I'd check the trac bar bushings, make sure your wheel bearings are in spec, make sure your tires are balanced, make sure your alignment is in spec - especially caster, make sure your ball joints & TREs are tight, see if you have play in your steering box, etc.

Everybody got all that? ;D
Steve
Here are a couple of Q&As I've received on another forum where I wrote about DW:

Can you explain why reducing caster helps on some vehicles? It doesn't seem like it should work, but it does.. and at other times more caster will cure it.
Basically, anything you do to get the front suspension back closer to original factory specs should help with DW. Remember, a lot of our vehicles were marginally stable from the factory, and when we lift them, change the steering, run huge tires, etc., we're making them even less stable. So, running the caster at whatever it was from the factory, along with making sure that the many other things affecting the front suspension are in good condition, will help greatly.

Unfortunately, there's no silver bullet for fixing DW, and what works for one person may not work for another. You have to consider the entire front suspension as a system and then make that system as stable as you can for the way you want to run it.

Pondering how too much caster can cause wobble, the more caster you have, the larger the vertical movement of the wheel will be, under steering input. More vertical movement = more influence that the weight of the rig can have on it, and particularly with large soft tires, that would be a fairly substantial, mostly undamped, weight hanging out there. Get it cycling, and it's not going to want to stop.

I really oughta crank down my caster a bit (front at 8 degrees) but no steering feedback = very difficult to get actual DW, so I've been lazy.
Scott, let's take it to the extreme to see why too much caster can make the suspension system unstable. Picture 90* of caster. The ball joints/kingpins would be horizontal, so when you turned the wheels they would turn top to bottom and not side to side. 90* is extreme, but the more + caster you have the more the wheels are turning top to bottom and less side to side. Besides getting pretty unstable (and VERY heavy steering feel) with much more than 10* or so, you also start scrubbing the tires pretty bad when turning with too much caster.


NOTE: For reference purposes, here is a diagram of what caster is. Positive caster is when the top of the tire "leans" toward the rear of the vehicle as depicted in the diagram.

http://www.familycar.com/classroom/I...ign_Caster.gif

Curing deathwobble is definetly a reality. Deathwobble isn’t similar to a wobble from an unbalanced tire. It is by far worse. When deathwobble hits you will know… it’s a violent shake form the front end that feels like the Jeep is about to fall apart. Usually when it happens the only thing you can do to stop it is slow down. The first steps to eliminate deathwobble should be a visual inspection of each component, check the bushings, tire balance and an alignment. There are some common things you must check anytime you lift your Jeep. Deathwobble is experienced mostly on lifter Jeeps, however it is not uncommon for someone without a lift to experience the dreaded DW. Listed below are a few things you can check.

Torque specs:

Item ........................................ Ft. lbs. ................... Nm

Lug nuts (1/2 X 20 w/ 60* cone) .... 85-115 .............. 115-150
All tie rod ends ............................ 55 ..................... 74
Steering (both ends) .................... 55 ..................... 74
Shock absorber upper nut .............. 16 ..................... 22
Shock absorber lower nuts ............. 17 ..................... 23
UCA frame end ............................. 66 ..................... 89
UCA axle end ............................... 55 ...................... 74
LCA frame end ............................. 85 ...................... 115
LCA axle end ............................... 85 ...................... 115
Track bar frame end ..................... 60 ...................... 81
Track bar axle end ....................... 40 ....................... 54
Track bar bracket bolts ................. 92 ....................... 125
Track bar bracket nut ................... 74 ....................... 100
Track bar bracket support bolts ...... 31 ....................... 42
Hub bolts (3) ............................... 75 ....................... 102
Hub- axle bolt .............................. 175 ..................... 237

Alingment specs (stock):

Angle ............. Preferred ........... Range ............. Max R/L diff.

Caster ............ +7.0* ........ +5.25* to +8.5* ......... 1.25*
Camber ........... -0.25* ....... -0.75* to +0.5 ........... 1.0*
Total Toe-in .... +0.25* ....... 0* to +0.45* ............. .05*
Thrust angle .... 0* to ± 0.15*



Check your Track Bar, play in this can cause the axle to shake.
1. Bushings - check to see that they are not worn. Looks for cracks, and excessive play)
2. Angles - this angle should be the same as your draglink. Use an angle finders you can get at sears to determine this, don’t just eye-ball it.
3. Bolts – Make sure all bolts are tightened down to spec (some lift components have a different torque spec then)

Check the Axle, your mounts may be worn
1. Check the axle mount. Here is a good write up on a wallowed out bolt hole
http://www.jeepin.com/features/trackbarfix/index.asp
2. Check your Universal joints, a binding or lose U-Joint can cause DW
3. On the frame end if you still use the conventional Tie Rod End or (TRE) make sure that there is no play in this, as play can cause DW.
4. Look/Check for worn/torn boots on ball joints/tie-rod ends.

Check your Tires
1. Out of balance tires can cause shaking in the front end, which can lead to deathwobble.
2. Make sure all of your lug nuts are tight, (Sounds elementary but it happens to the best of us)

Check your Frame
1. Small cracks in the frame can cause the steering box to feel loose, Shaking from DW can only make this worse. 33’s and larger should have some form of Steering box brace, or frame brace in.
2. If you have upgraded your frame mount, make sure its cranked down nice and tight. (best to use an impact gun)
3. A busted Frame Mount can cause play in the front end causing DW (Keep a watchful eye on the welds as welds in sheer can break over time.

Make sure you have a good alignment
1. After you get an alignment done, have them print out the numbers for you. An XJ should have a 7* positive caster angle. A lifted XJ can’t always have that high of a number because the pinion would become out of alignment with the front driveshaft. Pinion angle takes precedence over caster.
2. Make you sure you go to a place that will adjust the caster if necessary (either by shims in the frame side of the LCAs, or adjustable LCAs).

The more adjustable parts the easier it is to tune in your suspension.
1. Adjustable Track Bar
2. Adjustable Upper and Lower Control Arms (upper ones above 4” of lift). Not only are they adjustable, but they are stronger.


Things to remember:
1. A Steering Stabilizer (SS) is not a quick fix for DW.

Entire list of everything that can cause deathwobble:
-Front tires out of balance
-Front alignment out of spec
-Loose track bar
-Worn track bar bushings
-Worn track bar end
-Need adjustable track bar
-Bad bushings/joints in control arms
-Worn/damaged steering stabilizer
-Worn/damaged shocks
-Worn/damaged tie rod end
-Bad U Joint
-Bad ball joint
-Loose frame mount
-Steering box looseness
-Need drop pitman arm
-Driveshaft(s) not balanced
-Bad front hub assembly

stykerblade

Thanks for the additional info there.. will say the hubs are tight.. lca tight..dont remember there being play in the steering box when I was checking the steering connections at the pitman arm but its worth checking again.. as to when it happens.. will say.. 40-45 on flat surface perfectly fine.. hit a patch or 2 on the highway.. and well.. the amusement park ride begins..otherwise ride is smooth.. guess i have a few more things to look at..

93gc40

This was your original DW cause. The rest is damage caused by the DW and age.

Paco182

My death wobble was started by a weight being knocked off one of my wheels. A couple weeks later I noticed my track bar had come loose, intensifying the shaking . Here's how I fixed it. It's really simple and helped a lot. It might not apply to your DW but it's worth a shot, about $5 for the bolts. I just got new BFG AT's today too .