Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Is the Dana-35 Really that bad?

Old 05-17-2010, 09:55 PM
  #1  
Junior Member
Thread Starter
 
Jackillac92's Avatar
 
Join Date: Aug 2009
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Question Is the Dana-35 Really that bad?

I was reading some online articles about uprades for the Jeep, and the Dana-44 upgrade seemed to look pretty good albeit exspensive (for me at least).

This is for a 2000 Jeep Cherokee classic, 3 inch lift, with 30" tyres and some under armoring.

Currently I have a Dana 35...... I think? It has a plastic seal lug and on the other side of it has a small Chrysler logo on it. But I am not 100% positive on this.

Anyway, is the Dana 35 really that bad for off road usage? Would upgrading it even make sense, I use my Jeep as a DD and get pretty lousy mileage already would upgrading it make this even worse?

Instead I was thinking about armoring my Dana 35 and throwing in some better gears, to improve it? I don't think lockers on it would be of burden then usefull because it is still a DD around a city. I dont plan on going rock crawling or anything !EXTREME! but still want to have a solid rear axle for off road use.

Any input is apreciated,
Old 05-17-2010, 09:57 PM
  #2  
CF Veteran
 
Tural's Avatar
 
Join Date: Jan 2010
Location: Forest, VA
Posts: 3,379
Likes: 0
Received 0 Likes on 0 Posts
Year: 1999
Model: Cherokee
Engine: 4.0 I6
Default

it's not the gears, it's the axleshafts and the housing. people say the housing twists and that the shafts break. i've had zero problems with mine.
Old 05-17-2010, 10:01 PM
  #3  
Seasoned Member
 
n_csmith's Avatar
 
Join Date: Mar 2010
Location: Harker Heights, Texas
Posts: 470
Likes: 0
Received 0 Likes on 0 Posts
Year: 2002
Model: Grand Cherokee (WJ)
Engine: 4.7L
Default

post up some pics of your rear axle, you may have an 8.25
Old 05-17-2010, 10:02 PM
  #4  
CF Veteran
 
mwdouglas's Avatar
 
Join Date: Feb 2010
Location: gloucester va
Posts: 1,010
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

i have a 90 xj with the d35 rear axle i have the stock 3:73 gears with 33's i have done mudding and small crawling oh yea i also sit on 7" of lift but i have beaten the crap out of mine and it has been bullet proof as of right now my buddy has a 01 with the d35 with the 3:55 gears with 35's and beats his just as hard and has had no problems with his either
Old 05-17-2010, 10:08 PM
  #5  
Registered Users
 
jmm0122's Avatar
 
Join Date: Dec 2009
Posts: 2,660
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Jackillac92
It has a plastic seal lug and on the other side of it has a small Chrysler logo on it. But I am not 100% positive on this.
A plastic seal sounds like a 8.25. Which one of these does it look like?
Attached Images  
Old 05-17-2010, 10:22 PM
  #6  
Junior Member
Thread Starter
 
Jackillac92's Avatar
 
Join Date: Aug 2009
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Originally Posted by jmm0122
A plastic seal sounds like a 8.25. Which one of these does it look like?
I think the C8.25

Here the pictures anyway, hooray for camera flash!
DSCN3262.jpg
So I am pretty sure its a c8.25 is this a good thing for me? Or not?
Attached Images  
Old 05-17-2010, 10:24 PM
  #7  
Registered Users
 
jmm0122's Avatar
 
Join Date: Dec 2009
Posts: 2,660
Likes: 0
Received 1 Like on 1 Post
Default

That would be an 8.25
Old 05-17-2010, 10:30 PM
  #8  
Junior Member
Thread Starter
 
Jackillac92's Avatar
 
Join Date: Aug 2009
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Originally Posted by jmm0122
That would be an 8.25
Is this preferable to the Dana-35? And what should I do to improve it?
Old 05-17-2010, 10:36 PM
  #9  
CF Veteran
 
mwdouglas's Avatar
 
Join Date: Feb 2010
Location: gloucester va
Posts: 1,010
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

i know its not the best pic but can someone tell me if this is a d35
Attached Images  
Old 05-17-2010, 11:03 PM
  #10  
Registered Users
 
jmm0122's Avatar
 
Join Date: Dec 2009
Posts: 2,660
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by mwdouglas
i know its not the best pic but can someone tell me if this is a d35
Its kinda hard to tell but if it has a flat bottom its an 8.25
Old 05-17-2010, 11:09 PM
  #11  
CF Veteran
 
mwdouglas's Avatar
 
Join Date: Feb 2010
Location: gloucester va
Posts: 1,010
Likes: 0
Received 0 Likes on 0 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Jackillac92
Is this preferable to the Dana-35? And what should I do to improve it?
im told and read a lot on here that 8.25 is a stronger axle and better for offroading
Old 05-17-2010, 11:32 PM
  #12  
CF Veteran
 
xjmarc's Avatar
 
Join Date: Feb 2010
Location: Soddy Daisy TN
Posts: 5,420
Likes: 0
Received 0 Likes on 0 Posts
Year: 97
Model: Cherokee
Engine: 4.0L
Default

Consider yourself lucky with the 8.25. Here is what's left of one of the many shafts I put in my old 35. This one was a Yukon alloy on wore out 33s.
Attached Images  
Old 05-18-2010, 12:23 AM
  #13  
CF Veteran
 
CheapCherokee's Avatar
 
Join Date: Feb 2010
Location: La Habra, CA
Posts: 1,152
Likes: 0
Received 1 Like on 1 Post
Year: 1988
Engine: 4.0 RENIX
Default

Originally Posted by mwdouglas
i know its not the best pic but can someone tell me if this is a d35
yup that would be a d35
Old 05-18-2010, 12:28 AM
  #14  
Registered Users
 
xjoffroad's Avatar
 
Join Date: Dec 2009
Location: Everett, WA
Posts: 1,859
Likes: 0
Received 0 Likes on 0 Posts
Year: 1992
Model: Cherokee
Engine: 4.0
Default

Originally Posted by xjmarc
Consider yourself lucky with the 8.25. Here is what's left of one of the many shafts I put in my old 35. This one was a Yukon alloy on wore out 33s.
this is a very common picture of d35............ broken.

yes they really are that bad. anything over a 30" will eventually break the axle
Old 05-18-2010, 08:23 AM
  #15  
Junior Member
Thread Starter
 
Jackillac92's Avatar
 
Join Date: Aug 2009
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Are there any armoring options avaliable for the C8.25 Axle?

Thread Tools
Search this Thread
Quick Reply: Is the Dana-35 Really that bad?



All times are GMT -5. The time now is 01:40 PM.