Cutting front wheel wells
Thread Starter
Senior Member
Joined: May 2010
Posts: 889
Likes: 2
From: Detroit, MI
Year: 1994
Model: Cherokee
Engine: 4.0
I've decided I have to cut the front fenders to keep my 31 10.50's from rubbing. Will somebody please tell me:
How to scribe the correct cut line.
What tools I need to cut the line.
What flares to put on to hide the scar.
And any hidden dangers and risks that might crop up.
Mind you, I'm not going to mount up 37's...I've got what I want on there...but they are scrubbing when I back up with wheel at full lock and that sort of thing. I need a mild trim...and I'd like to put stock JY flares back on because I can't afford to buy Bushwackers, etc.
How to scribe the correct cut line.
What tools I need to cut the line.
What flares to put on to hide the scar.
And any hidden dangers and risks that might crop up.
Mind you, I'm not going to mount up 37's...I've got what I want on there...but they are scrubbing when I back up with wheel at full lock and that sort of thing. I need a mild trim...and I'd like to put stock JY flares back on because I can't afford to buy Bushwackers, etc.
Senior Member
Joined: Dec 2009
Posts: 541
Likes: 1
From: North Carolina
Year: 2001
Model: Cherokee
Engine: 4.0 inline 6
Here is the link on how i did. Should be able to follow this. Worked out great! ive got directions tools and pics.
https://www.cherokeeforum.com/f2/eas...fenders-53283/
https://www.cherokeeforum.com/f2/eas...fenders-53283/
Registered Users
Joined: Jul 2010
Posts: 666
Likes: 1
From: Lenoir City, TN
Year: 1994
Model: Cherokee
Just get some masking tape and "draw" your cut line then have at it with an angle grinder and thin disc. Takes about 5 minutes per side, then just go back over some of the cuts and clean the sharp metal pieces off and cover it with some 2$ Wal-Mart door edge guard.
Senior Member
Joined: Dec 2009
Posts: 541
Likes: 1
From: North Carolina
Year: 2001
Model: Cherokee
Engine: 4.0 inline 6
you can get that stuff at wall mart. Ive been looking all over for that stuff (except wallmart obviously) and couldnt find it. Do they have different thicknesses
check McMaster Carr I bet they'll have some for that sheet metal edge; and they'll have different styles and thickness too.
www.mcmaster.com
or
www.grainger.com
www.mcmaster.com
or
www.grainger.com
Registered Users
Joined: Jul 2010
Posts: 666
Likes: 1
From: Lenoir City, TN
Year: 1994
Model: Cherokee
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Senior Member
Joined: Aug 2008
Posts: 511
Likes: 2
From: christchurch new zealand
Year: 95
Model: Cherokee
Engine: stock
is it rubbing on guards or arms at full lock ...when i was running 31s, only rubbed when on fill lock on the arms ..... just a thought ...... doesn't matter on mine anymore as i ended cutting and going to 33s
Thread Starter
Senior Member
Joined: May 2010
Posts: 889
Likes: 2
From: Detroit, MI
Year: 1994
Model: Cherokee
Engine: 4.0
I need more clearance in any case...I want to wheel this jeep a little harder than DD use. It's time to mod the wheel wells.
Senior Member
Joined: Aug 2008
Posts: 511
Likes: 2
From: christchurch new zealand
Year: 95
Model: Cherokee
Engine: stock
https://www.cherokeeforum.com/f59/fi...-3-lift-41158/
here's how i cut mine ...you wont have to cut as much as i did ...hope pics help ...cheers
here's how i cut mine ...you wont have to cut as much as i did ...hope pics help ...cheers
CF Veteran
Joined: Jun 2009
Posts: 2,173
Likes: 0
From: Columbus, Ohio
Year: 1997
Model: Cherokee
Engine: 4.0, comp cam, 99 intake, apn header, neon injectors, Thunderbolt 2.5" High Flow Cat
at full lock? is it hitting the fender for certain? or are you on stock rims or rims with too much back spacing and hitting the lower control arm...?
Thread Starter
Senior Member
Joined: May 2010
Posts: 889
Likes: 2
From: Detroit, MI
Year: 1994
Model: Cherokee
Engine: 4.0
They're hitting the bottom outside edge of the flare - just enough to crack and break the plastic. I put 1 and 3/4" spacers in but it's not quite enough. I'm hoping I can trim a bit and put factory flares back on but nobody has chimed in on that yet.
If you're wanting to keep a stock flare look with trimming, get 2 pair of rear TJ flares. You can trim your fender, trim the flares slightly to fit the bumper caps, and then bolt them on. Pretty simple. I'm doing this at some point. I have the flares, now I just need to do it.


