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crushed exhaust anybody else

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Old 11-17-2010, 07:35 PM
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Default crushed exhaust anybody else

Has anybody else crushed their exhaust on the front drive shaft? How did you fix it?
Old 11-17-2010, 07:39 PM
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Originally Posted by jon_89
Has anybody else crushed their exhaust on the front drive shaft? How did you fix it?
I remember my bud did that to his jeep couple weeks back.
and he just cut out the crushed part and welded new pipe were he cut out the old one.
Old 11-17-2010, 08:34 PM
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Originally Posted by jon_89
Has anybody else crushed their exhaust on the front drive shaft? How did you fix it?
Just to make sure. Are you guaranteed its crushed? On my 98 at least (maybe older too), there is a dent in the pipe from the factory to make more clearance for the driveshaft. Could you post pics?
Old 11-17-2010, 08:42 PM
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That dent is from the factory. My 89, 91, and 00 models all have it as did the 87 and 90 models I used to have.
Old 11-18-2010, 09:47 PM
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Sorry no pics but will have to replace it regardless due to the 2 inch split. Was looking in getting this http://rustysoffroad.com/mm5/merchan...y_Code=PER_EXH but is it a complete exhaust?
Old 11-18-2010, 10:32 PM
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No, this replaces everything after the cat. so all your getting really is a muffler and the pipe to run it out back.
Old 11-18-2010, 10:33 PM
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http://http://www.amazon.com/Walker-...arId=001search for it hear
Old 11-18-2010, 10:44 PM
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get a flex pipe some clamps and some putty if you need it done quick and real cheap
Old 11-19-2010, 07:13 AM
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This is what you need - you can get it online or at the parts store

This doesnt have a dent like stock exhaust do so be careful
Old 11-19-2010, 09:17 AM
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Glad I came in this thread, that pipe is all beat up and leaking on my XJ and I was wondering where to get a hold of a replacement. That Walker one looks like it would fit the bill. I was thinking someone might make a mandrel bent one but I assume that probably isn't necessary for a stock 4.0L?

If I get the Walker replacement what are the chances of the driveshaft hitting it? Would you guys recommend denting it in a bit before installing it or should I just wait and see what happens?
Old 11-19-2010, 09:51 AM
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Though there is a factory "dent" in the exhaust to help clear the driveshaft, I have actually hit this portion with the yoke on my front axle. Easy enough to tell, if it's shiny theres been contact. Only real fix is to re-route the whole front exhaust or extend your bumpstops so the axle can't move that far
Old 11-19-2010, 11:17 AM
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no ****, so this is factory? I was just thinking this past weekend, "how in the hell did that happen?!?!"


Old 11-19-2010, 11:38 AM
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Yeah thats factory and its not to clear the driveline. Its to generate some back pressure to help the engine run better.
Old 11-19-2010, 01:22 PM
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makes sense. another example why people shouldn't "improve" their Jeeps without understanding what's the reasoning...
Old 11-20-2010, 09:17 AM
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No the dent is to clear the front yoke. If you dont believe me, install the walker pipe on a stock height jeep and go wheel it. You will need a new manifold before long and maybe ruin your pinion bearing


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