Clutch fan replacement vs. Electric fan
I have seen a few swaps to electric fans and was wondering if it is a good idea, my current fan needs a new clutch in it and the shroud/housing its toast so all together is going to be near 50 to replace, also the same price as a new electric fan on ebay. I want to go this route or get a stock electric fan from a junk yard for a few bucks. Should I stick with a clutch fan? also i may go through some water on the trails nothing too deep 2-3 feet max and don't know if this should influence my decision. It will be on a 96 cherokee 4.0 and I will have it wired up to be on constantly while motor is running. Thoughts and concerns appreciated.
Senior Member
Joined: Nov 2009
Posts: 664
Likes: 49
From: napoleon ohio
Year: 98, 00, 01 and another 01
Model: Cherokee
Engine: both 01 jeeps have viper coil pack
the shroud shoud be about $16.00(w/o shipping) and the clutch fan about $40.00(NAPA 272310). If you are doing the work yourself($0 labor).
Senior Member
Joined: Nov 2010
Posts: 976
Likes: 5
From: Cloquet, MN
Year: 2000 Ltd.
Model: Cherokee
Engine: 4.0L I6
I can't offer any advise on which way to go, but I'm wondering how you know that the fan clutch has failed?
CF Veteran
Joined: Jun 2010
Posts: 2,501
Likes: 4
From: Flint/Asheville
Year: 1995
Model: Cherokee
Engine: 4.0 HO
I love my taurus electrical fan and would do it again. I noticed immediately why race cars and hot rod-ers get rid of mech fans, much better throttle response and you probably save a few ponies from engine drag.
CF Veteran
Joined: Dec 2011
Posts: 4,006
Likes: 1
From: Pasadena, MD
Year: 1987
Model: Wagoneer
Engine: Renix 4.0
I have seen a few swaps to electric fans and was wondering if it is a good idea, my current fan needs a new clutch in it and the shroud/housing its toast so all together is going to be near 50 to replace, also the same price as a new electric fan on ebay. I want to go this route or get a stock electric fan from a junk yard for a few bucks. Should I stick with a clutch fan? also i may go through some water on the trails nothing too deep 2-3 feet max and don't know if this should influence my decision. It will be on a 96 cherokee 4.0 and I will have it wired up to be on constantly while motor is running. Thoughts and concerns appreciated.
CF Veteran
Joined: Nov 2009
Posts: 8,172
Likes: 17
From: The Republic of TEXAS
Year: 1998
Model: Cherokee
Engine: 4.0L HO
I have seen a few swaps to electric fans and was wondering if it is a good idea, my current fan needs a new clutch in it and the shroud/housing its toast so all together is going to be near 50 to replace, also the same price as a new electric fan on ebay. I want to go this route or get a stock electric fan from a junk yard for a few bucks. Should I stick with a clutch fan? also i may go through some water on the trails nothing too deep 2-3 feet max and don't know if this should influence my decision. It will be on a 96 cherokee 4.0 and I will have it wired up to be on constantly while motor is running. Thoughts and concerns appreciated.
1. New fan clutch and shroud are cheap and is a 15-20 min "drop in" install.
2. Doubt seriously, but who knows for sure, that a ebay fan will pull as much CFM air flow as stock efan.
3. Stock efan will NOT pull as much air flow as the belt fan with good a clutch.
4. 2 stock efans equals less air flow than stock set-up
5. The XJ dinky radiator is the weak link in the XJ cooling system, not the fan.
6. The Ford/Lincoln efan is not aftermarket and is one big, potent mama jama fan....
and....
7. TheJerm has one kick-*** multiple cooling fan(s) set-up but I believe even he will say it was far from a 15-20 min drop in install. LOL
Asses ones techno skills before attempting to mod the stock cooling fan set-up. Not knowing positively that a cooling fan mod WILL INCREASE CFM AIR FLOW OVER STOCK could be a bad news disappointment.
CF Veteran
Joined: Jun 2010
Posts: 2,501
Likes: 4
From: Flint/Asheville
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Breakdown of my set-up:
$75 brand new taurus fan from ebay
$25 thermo controller
$5 relay plug
$5-15 for relays (1 was 40/30amp other is 50/40amp)
$5-10 for 2 switchs
<$5 for fuse holders
then whatever the wire was, I used real large wire since my relays are next to the batter and so is the fan.
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With the hood popped, I gave the engine a little throttle and you could here the fan accelerate, then instantly slow back down, so I am just assuming, also I believe they are supposed to be replaced somewhere around 50xxx, my jeep has 225k and I am doing a small rebuild with a 2 core radiator, new head gasket, new coolant system, injectors, and ignition. So I am just trying to decide my fan route at the moment.
Junior Member
Joined: Apr 2012
Posts: 47
Likes: 0
From: Kokomo, IN
Year: 1994
Model: Cherokee
Engine: 4.0L 242cid I6 high output
knowing that im kinda getting off subject but willing to absorb the ridicule foe asking anyway... my 93 2wd has been burning through water pumps (3 in 6 yrs) and i always get my parts @ napa so i was wondering if the clutch could b bad... i tried to turn it cold=easy hot not sure will check in a minute (my 94 has its battery) so what do u guys think? 
and i was thinking about the elec. mod but no thanks sounds easier said than done...

and i was thinking about the elec. mod but no thanks sounds easier said than done...
With a stock e fan put in place of the clutch fan on a on off switch my jeep stays coolers than it ever has before on an off road journey and plenty cool on road, when going slow I don't think there is any way my clutch fan would have put out anywhere near as much as it never really saw above 1000rpm and the e fan is full blast
so I enjoyed the swap
so I enjoyed the swap
Seasoned Member
Joined: Aug 2010
Posts: 298
Likes: 0
From: Galax Virginia
Year: 1996
Model: Cherokee
Engine: 4.0
I agree with djb383. Hard to beat a properly set up clutch fan and factory shroud. And i hear that the ZJ clutch fans are an upgrade. They pull better i guess? Just a thought.
CF Veteran
Joined: Nov 2009
Posts: 8,172
Likes: 17
From: The Republic of TEXAS
Year: 1998
Model: Cherokee
Engine: 4.0L HO
What I'm wondering is, does the ZJ fan clutch ever disengage/freewheel when a dinky XJ fan is mounted to it?
We tried a HD fan clutch (not the ZJ clutch) on our XJ 2 years ago. Constant roar as it would not disengage/freewheel (XJ fan was too small). Promptly removed it.
We tried a HD fan clutch (not the ZJ clutch) on our XJ 2 years ago. Constant roar as it would not disengage/freewheel (XJ fan was too small). Promptly removed it.


