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Old Dec 16, 2008 | 09:47 AM
  #1  
speedyp's Avatar
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From: Ontario
Year: 97 Grand cherokee Limited
Model: Grand Cherokee
Engine: 5.2L
Default changing thermostat

Hi searched but could not find and answer....

92 XJ 4.0 Auto

How hard is it to do ?
How long does it take ?

its very cold here and the jeep is rusty... Just want to make sure it does not end up taking 4 hours to do hehe
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Old Dec 16, 2008 | 10:23 AM
  #2  
BowtieGuy3's Avatar
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From: South Side Chicago
Year: 1992, 2- 1998 (All 3, 4 Doors)
Model: Cherokee
Engine: 4.0L in all
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Originally Posted by speedyp
Hi searched but could not find and answer....

92 XJ 4.0 Auto

How hard is it to do ?
How long does it take ?

its very cold here and the jeep is rusty... Just want to make sure it does not end up taking 4 hours to do hehe
It's about a 1/1.5 on a scale of 1 - 5, 5 being difficult.

Takes about 10 to 25 mins if you put your mind to it, and provided the bolts come off and don't strip/break.
Could take 4 hours depending how many beers you have while changing it.
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Old Dec 16, 2008 | 11:14 AM
  #3  
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Year: 2001
Model: Cherokee
Engine: 4.0L I6
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Go get a manual at the parts store...Ive never had a vehicle that I didnt have one in the trunk or back seat or in the tool box...
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Old Dec 16, 2008 | 01:30 PM
  #4  
120mm's Avatar
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From: Afghanistan
Year: 95
Model: Cherokee
Engine: 4.0
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The big thing to remember is to get both mating surfaces good and clean. Remember which direction the t-stat goes, and be careful that the t-stat is in the recess.

If you pinch the gasket with the edge of the t-stat, you won't get a good seal.

Torque values are important, too, as there's only two bolts.

When you finish, make sure you keep a close eye on it for green stripes showing leaks.

It's easy, but there's ways to screw it up.
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Old Dec 16, 2008 | 01:43 PM
  #5  
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From: Burlington, NC
Year: 1994...mostly...
Model: Cherokee (XJ)
Engine: 4.0L I6 HO, Lot's of Bolt Ons
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1) Un do 2 bolts
2) remove t-stat
3) clean area
4) replace t-stat
5) apply gasket
6) Reinstall 2 bolts
7) Refill the Radiator
8) Check for leaks

Can be done in less than 10 minutes...
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Old Dec 16, 2008 | 07:09 PM
  #6  
speedyp's Avatar
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From: Ontario
Year: 97 Grand cherokee Limited
Model: Grand Cherokee
Engine: 5.2L
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Nice not to hard of a job .

I just went to the part store and they asked me do you need the thermostat with the jiggy valve or no jiggy valve !

WHAT the hell is a jiggy valve ??

Which one do I need to get hehe
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Old Dec 16, 2008 | 07:28 PM
  #7  
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From: South Side Chicago
Year: 1992, 2- 1998 (All 3, 4 Doors)
Model: Cherokee
Engine: 4.0L in all
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Which store did you go to?
Tell them you need a Stant #13009 or #29309. (The 13009 has a 1yr warranty, the 29309 is heavier duty)
The gasket you need is Stant #25160 or Fel-Pro #35630

Last edited by BowtieGuy3; Dec 16, 2008 at 07:38 PM.
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Old Jan 26, 2009 | 09:46 PM
  #8  
91 Laredo's Avatar
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Year: 1994
Model: Cherokee
Default

Quick question -

Is RTV necessary on the gasket?
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Old Jan 26, 2009 | 10:01 PM
  #9  
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From: Oak Harbor, WA.
Year: 1987
Model: Cherokee
Engine: 4.0 liter RENIX I-6, DIY Cold Air Intake, 2.5 FM Exhaust, 3 Core Radiator
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Just take the old T-stat into the parts store when you go. Even a totally brain dead counter guy like what works at Autozone should be able to match. Most of us learned matching in Pre-School or Kindergarten. Get some of the special T-stat housing RTV. Autozone sells little packets of it at the register. Costs like $.30. This stuff has held my T-stat housing and water pump (without gaskets), so far. Good stuff in my opinion.
Be sure after you thoroughly clean the gasket surfaces, that you rub your T-stat housing on a piece of sandpaper on a flat surface until you have shiney metal all the way around, before putting it all together. Aluminum pieces always warp. This will ensure a perfectly flat surface.
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Old Jan 26, 2009 | 10:10 PM
  #10  
91 Laredo's Avatar
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Year: 1994
Model: Cherokee
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Originally Posted by BuckB91XJ
Just take the old T-stat into the parts store when you go. Even a totally brain dead counter guy like what works at Autozone should be able to match. Most of us learned matching in Pre-School or Kindergarten. Get some of the special T-stat housing RTV. Autozone sells little packets of it at the register. Costs like $.30. This stuff has held my T-stat housing and water pump (without gaskets), so far. Good stuff in my opinion.
Be sure after you thoroughly clean the gasket surfaces, that you rub your T-stat housing on a piece of sandpaper on a flat surface until you have shiney metal all the way around, before putting it all together. Aluminum pieces always warp. This will ensure a perfectly flat surface.
Okay. I already have the gasket and some RTV somewhere..... The parts guy told me to use it so I wasnt sure. My BMW does not use any (yes, just did a cooling system overhaul in that one too.) but it has an O-ring as opposed to a gasket.

Is that generally the rule of thumb? Gasket = RTV, O-ring = no RTV?
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Old Jan 26, 2009 | 10:20 PM
  #11  
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From: Oak Harbor, WA.
Year: 1987
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Engine: 4.0 liter RENIX I-6, DIY Cold Air Intake, 2.5 FM Exhaust, 3 Core Radiator
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In my deaqlings, yes, any waterneck with a rubber "O" ring doesn't require a gasket or RTV. Rubber on metal makes a good seal.
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Old Jan 26, 2009 | 10:24 PM
  #12  
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From: Washington State
Year: 1996
Model: Cherokee
Engine: 4.0L HO
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Originally Posted by luckylewk
Go get a manual at the parts store...Ive never had a vehicle that I didnt have one in the trunk or back seat or in the tool box...
X2 they are worth there weight in gold. Plus they give you torque specs for it, and all the other little goodies you need to know. I have a Chilton manual. The change should only take around 30 min for an unseasoned wrencher. X2 on the clean surfaces for gaskets as well as quality gaskets.

Last edited by fivendime; Jan 26, 2009 at 10:26 PM.
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