Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Bumper mounts junked, how can I weld it on or make new brackets?

Thread Tools
 
Search this Thread
 
Old 02-17-2009, 06:26 PM
  #1  
Seasoned Member
Thread Starter
 
chiefcherokee's Avatar
 
Join Date: Aug 2008
Location: Illinois
Posts: 425
Likes: 0
Received 0 Likes on 0 Posts
Year: 1998
Model: Cherokee
Engine: 4.0L I6
Default Bumper mounts junked, how can I weld it on or make new brackets?

I got into a crash and my bumper got torn off. The metal frame thing that it mounts into is still intact and not bent but the metal is kind of torn from the bumper ripping out. The little pieces of metal that stick out and also help with the mounting are mangled.

I am still going to use mu OEM bumper for now but I am going to get a HD one eventually. Any suggestions as how to get it back on?
Old 02-17-2009, 06:28 PM
  #2  
CF Veteran
 
finneys98xj's Avatar
 
Join Date: May 2008
Location: Virginia
Posts: 2,680
Likes: 0
Received 1 Like on 1 Post
Year: 1993
Model: Cherokee
Engine: 4.0L
Default

cut off the old mounts and replace with same jy ones
Old 02-17-2009, 07:41 PM
  #3  
Seasoned Member
Thread Starter
 
chiefcherokee's Avatar
 
Join Date: Aug 2008
Location: Illinois
Posts: 425
Likes: 0
Received 0 Likes on 0 Posts
Year: 1998
Model: Cherokee
Engine: 4.0L I6
Default

Heres what it looks like. How can I just put new mounts on?
Attached Images  
Old 02-17-2009, 07:48 PM
  #4  
CF Veteran
 
finneys98xj's Avatar
 
Join Date: May 2008
Location: Virginia
Posts: 2,680
Likes: 0
Received 1 Like on 1 Post
Year: 1993
Model: Cherokee
Engine: 4.0L
Default

make a plate out of 1/8 steel and weld to the side with the stock size holes where you need them.
Old 02-17-2009, 09:24 PM
  #5  
Seasoned Member
 
richxj89's Avatar
 
Join Date: Dec 2008
Posts: 434
Likes: 0
Received 0 Likes on 0 Posts
Year: 1989
Model: Cherokee
Engine: 4.0L renix
Default

i used 3/16 steel and made plates for either side of mine and welded them in around the edges and rosette style. i also made it so it strengthens the steering box bolts


Old 02-17-2009, 09:26 PM
  #6  
Seasoned Member
 
richxj89's Avatar
 
Join Date: Dec 2008
Posts: 434
Likes: 0
Received 0 Likes on 0 Posts
Year: 1989
Model: Cherokee
Engine: 4.0L renix
Default

btw mine were just as screwed as yours. u could use 1/8 or under like finny said i just went a lil overkill because i mounted a winch bumper on that
Old 02-17-2009, 09:38 PM
  #7  
CF Veteran
 
OverlandZJ's Avatar
 
Join Date: May 2008
Location: Bristol,Pa
Posts: 5,188
Likes: 0
Received 6 Likes on 6 Posts
Year: 94
Model: Cherokee
Engine: 4.0L
Default

Originally Posted by chiefcherokee
Heres what it looks like. How can I just put new mounts on?
Make that outter face as flush as possible using heat and a hammer...i can see it's pulled out. Then take a piece of plate and put it on the inside of the unirail, which you can reach inside of from the front. Weld it in, place a new bracket up to it and it'll show where the new hole needs to be drilled. You'll be able to insert the nut through the unirail as well.

I just did a similar job last week, although the bolt/nut wasnt torn through the unirail.

As it's coming along..



What i started with. You can see the area can be massaged back into place.


Last edited by OverlandZJ; 02-17-2009 at 09:42 PM.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Remington
Introductions
6
09-01-2015 01:23 PM
xj guy
Modified XJ Cherokee Tech
13
08-28-2015 07:18 PM
ROCKRIDGE 4WD
Vendor Showcase
0
08-20-2015 02:31 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Bumper mounts junked, how can I weld it on or make new brackets?



All times are GMT -5. The time now is 06:20 AM.