Brake line fittings - flared or compression?
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Seasoned Member
Joined: Sep 2008
Posts: 436
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From: Bardstown, KY
Year: 1996
Model: Cherokee
Engine: 4.0L
Well, my lift is on and I'm trying to install the front extended brake lines that came with the kit. Man, those old fittings are stuck! I've tried a flare nut wrench and then resorted to vice grips, but they're not coming loose. So I picked up two new fittings and rented a double flare tool from AZ. Just in case I fail at flaring, I just wanted people's thoughts on using compression fittings instead. Ok to use, or never ever ever?
CF Veteran
Joined: Feb 2009
Posts: 1,184
Likes: 4
From: Ohio
Year: 1992
Model: Cherokee
Engine: 1995 ZJ 4.0
Let me know how you get it off I have one stuck on a master cylinder right now and I do not want to cut it off. I have used a gallon of PB blaster and every tool known to man for the removal of brake line fittings.
Last edited by bigbadxj; May 7, 2009 at 01:44 PM.
CF Veteran
Joined: Apr 2008
Posts: 2,237
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From: Northern Illinois
Year: 90
Model: Cherokee
Engine: 4.0
I ended up cutting the tubing... using a remover and flaring new lines when that happened to me.
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Joined: Apr 2009
Posts: 18,786
Likes: 14
From: CT.
Year: 88
Model: Comanche (MJ)
Engine: 4.0 HO
I wouldint use compresion fittings if you wanna do it the correct way. But Ive used them as a temporary fix. or on like a old plow truck that never leaves the parking lot. But your XJ probably leaves the parking lot so go with flare.
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Joined: Sep 2008
Posts: 897
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From: Sioux Falls, SD
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0L
Gonna have to learn to double flare. Anything other will blow apart from the pressure. Cut the old lines and use a 6 point socket on the old fittings. Invest in a flare-nut wrench too. Or make one. Notch a 3/8th box-end wrench so you can barely slip the brake line through.
Example- Cut yours with a much smaller slot if possible for more "grip".
Example- Cut yours with a much smaller slot if possible for more "grip".
CF Veteran
Joined: Feb 2009
Posts: 1,184
Likes: 4
From: Ohio
Year: 1992
Model: Cherokee
Engine: 1995 ZJ 4.0
Gonna have to learn to double flare. Anything other will blow apart from the pressure. Cut the old lines and use a 6 point socket on the old fittings. Invest in a flare-nut wrench too. Or make one. Notch a 3/8th box-end wrench so you can barely slip the brake line through.
Example- Cut yours with a much smaller slot if possible for more "grip".
Example- Cut yours with a much smaller slot if possible for more "grip".
How many time should I expect to fill the 4oz. cup on my bleeder before I get all that air out?
Thread Starter
Seasoned Member
Joined: Sep 2008
Posts: 436
Likes: 0
From: Bardstown, KY
Year: 1996
Model: Cherokee
Engine: 4.0L
UPDATE: By a miracle, I was able to break the fittings loose with the help of a buddy. I was working on the fitting where the steel line connects to the rubber line with one pair of vice grips on the fitting and one on the rubber line bracket...not enough torque. But with each of us holding a pair of vice grips with two hands it was just enough to do it. Yes! Thanks for the advice anyway guys...I still learned something
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