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Baffled by radical rpm change

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Old 01-05-2012, 09:06 PM
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Year: 1989
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Engine: 4.0 in-line 6
Default Baffled by radical rpm change

my 89 cherokee has a rpm problem when the weather is above 60 degrees. when its above 60 the rpms at start are high and unstable. then while driving it has a hard time going from 3rd to 4th and 4th to 3rd.
i have cleaned out my IAC valve like someone on here has suggested but with no change. a theory i have is that the wiring on my new fan and radiator is messing with some kind of electrical problem. any jeep jedi out there know what to do?
Old 01-06-2012, 05:17 AM
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Test AND adjust your throttle position sensor. It can be related to "both" of the symptoms you are describing and it is a very common failure on the 87-90. The TPS is directly involved with shifting characteristics of the AW4 transmission. Here is the how-to.
------------------------------

RENIX TPS ADJUSTMENT

Before attempting to adjust your TPS be sure the throttle body has been recently cleaned.
It's especially important that the edges of the throttle butterfly are free of any carbon build-up.

IMPORTANT NOTE: Using one lead of your ohmmeter, probe the B terminal of the flat 3 wire connector
of the TPS . The letters are embossed on the connector itself.
Touch the other lead of your meter to the negative battery post.
If you see more than 1 ohm of resistance some modifications to the sensor ground harness will be
necessary. The harness repair must be performed before proceeding.
I can provide an instruction sheet for that if needed.

MANUAL TRANSMISSION:

RENIX manual transmission equipped XJs have a three-wire TPS mounted on the throttle body.
This manual transmission vehicle TPS provides data input to the ECU. The manual transmission
TPS has three wires in the connector and they're clearly embossed with the letters A,B, and C.

Wire "A" is positive.
Wire "B" is ground.

Key ON, measure voltage from "A" positive to "B" ground by back-probing the connectors..
Note the voltage reading--this is your REFERENCE voltage.

Key ON, back-probe the connector at wires "B" and "C". Measure the voltage. This is your
OUTPUT voltage.
Your OUTPUT voltage needs to be seventeen percent of your REFERENCE voltage. For
example: 4.82 volts X .17=.82 volts. Adjust the TPS until you have achieved this percentage. If
you can't achieve the correct output voltage replace the TPS and start over.

AUTOMATIC TRANSMISSION:

RENIX automatic transmission equipped XJs have a TPS with two connectors. There is a three-
wire connector, same as the manual transmission vehicles have, and it is tested the same as the
manual transmission equipped vehicles--FOR ENGINE MANAGEMENT RELATED ISSUES.

However, the automatic TPS also has a four-wire connector clearly embossed with the letters
A,B,C, and D.. For the automatic transmission equipped vehicles the four-wire connector
provides data to the TCU.

Key ON, measure voltage between "A" positive and "D" ground. Note the voltage. This is your
REFERENCE voltage.

Back-probe the connector at wires "B" and "D". Measure the voltage. This is your OUTPUT
voltage. Your OUTPUT voltage needs to be eighty-three percent of your REFERENCE voltage.
For example 4.8 volts X .83=3.98 volts. Adjust the TPS until you have achieved this percentage.
If you can't, replace the TPS and start over.

So, if you have an automatic equipped XJ your TPS has two sides--one side feeds the ECU, and
the other side feeds the TCU. If you have TRANSMISSION issues check the four-wire
connector side of the TPS. If you have ENGINE issues check the three-wire connector side of
the TPS.

For those with a MANUAL TRANSMISSION--the TPS for the manual transmission XJs is
stupid expensive. You can substitute the automatic transmission TPS which is reasonably priced.
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