Bad head and head gasket
The gasket did come free very easily and you can faintly see the crosshatching in the bores, as far as oil passages there is the typical sludge build up but it's not excessive, it's got 170k on it so what it's got seems about normal to me. There was no coolant in it when I took it apart but judging by the water jackets it doesn't seem to have had any sealant in it. I'll take more pics of the deck head and head gasket tomorrow. I'll also put a strait edge on the deck and on the head again. I'll clean up the surfaces to get a better look for other cracks.
Third coast I'm sorry the posts are confusing I'm using the mobile version of this site and it's not giving me any options to just reply to individual posts, every time I reply it's going strait to the bottom of the thread.
Senior Member
Joined: Nov 2017
Posts: 535
Likes: 101
From: Northern Indiana
Year: 2000, 1991
Model: Cherokee (XJ)
Engine: 4.0
Senior Member
Joined: Nov 2017
Posts: 535
Likes: 101
From: Northern Indiana
Year: 2000, 1991
Model: Cherokee (XJ)
Engine: 4.0
Welcome on board. This is probably one of the best Cherokee related forums. Lots of good info here on many topics and some to evaluate with caution. The thread at this location has useful info on heads:
https://www.cherokeeforum.com/f2/00-...18922/index13/
There are also other related useful threads. Search for "heads" in search box - top of page, far right.
https://www.cherokeeforum.com/f2/00-...18922/index13/
There are also other related useful threads. Search for "heads" in search box - top of page, far right.
Well I went to a pull apart yard and picked up a head from a 97 XJ, brought it to work with me to clean the gaskets off and to put it in a parts washer, when I put it in there I decided I'd fill the ports up to check for valve leaks and found 3 that were leaking. Pulled a valve and it was pitted all to hell and back. The seat in the head will clean up with lapping another valve in so I think I'm going to try to pull valves out of my cracked head and lap them in. What do you guys think? I'm about out of money to spend on it right now.
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Hey Brad. You are surely getting good stuff from, 3coast and others. I don't want to distract. Make sure it's not an 0331 head, that will help diagnose an"oddity?".
My (short) research dove-tales with the "worn cam" bearings, or the idea that coolant is nasty on bearing inserts. It's reported that 0331 failing CAN trash the engine. (tough pill for me to swallow though)
Reason I butted in.......Maybe bolt a nice bulletproof head on it and give it a go. If it turns out there is more trouble, throw that head on the replacement JY engine?
My (short) research dove-tales with the "worn cam" bearings, or the idea that coolant is nasty on bearing inserts. It's reported that 0331 failing CAN trash the engine. (tough pill for me to swallow though)
Reason I butted in.......Maybe bolt a nice bulletproof head on it and give it a go. If it turns out there is more trouble, throw that head on the replacement JY engine?
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
"Well I went to a pull apart yard and picked up a head from a 97 XJ, brought it to work with me to clean the gaskets off and to put it in a parts washer, when I put it in there I decided I'd fill the ports up to check for valve leaks and found 3 that were leaking. Pulled a valve and it was pitted all to hell and back. The seat in the head will clean up with lapping another valve in so I think I'm going to try to pull valves out of my cracked head and lap them in. What do you guys think? I'm about out of money to spend on it right now."
Whoops,didn't see that. You can put a fuel line from your variable speed, reversible drill chuck to the valve stem. Pulling gently, and changing speed and direction while applying valve grinding compound to the seat might stop that diesel from leaking around the valve seat. (Diesel can be sluggish to light). Hand lapping with a new gasket deserves new valve stem seals..........
Whoops,didn't see that. You can put a fuel line from your variable speed, reversible drill chuck to the valve stem. Pulling gently, and changing speed and direction while applying valve grinding compound to the seat might stop that diesel from leaking around the valve seat. (Diesel can be sluggish to light). Hand lapping with a new gasket deserves new valve stem seals..........
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 24
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Might be a little seepage is OK. Evenness across the board is nice to see. Leaving no grinding compound matters also. I've swapped valves to get a better seat. If there is a machine shop handy that will set you up for $10 a hole that would be nice also.


