Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Automatic Shutdown Relay

Old Mar 8, 2012 | 06:53 AM
  #16  
RatchetMaster10's Avatar
CF Veteran
 
Joined: Apr 2011
Posts: 2,857
Likes: 1
From: Raymore, Mo
Year: 1995
Model: Cherokee
Engine: 4.0
Default

Originally Posted by HockeyNTrucks
where do you suggest i go for the next step diagnostic wise?
It's hard to say without being able to see the jeep ya kno. But your gonna have to check the wires between the asd relay and the PCM. Make sure your getting strong powers and grounds and good continuity between them
Reply
Old Mar 8, 2012 | 06:37 PM
  #17  
HockeyNTrucks's Avatar
Thread Starter
Member
 
Joined: Feb 2011
Posts: 150
Likes: 0
Model: Cherokee
Engine: 4.0 i6 HO
Default

cleaned up the ballast resistor terminals, started right up. Drove it for about 20 minutes, got home. Shut it off. Started it again. Shut it off. Started it again. 3rd time tried to start, fuel pump didn't come on and now it won't start again. I shook/tapped on the pcm while it was running and nothing changed.
Reply
Old Mar 8, 2012 | 09:21 PM
  #18  
mocrawlin's Avatar
Newbie
 
Joined: Feb 2012
Posts: 20
Likes: 0
From: s.w. missouri
Year: 89
Model: Cherokee
Engine: 4.0
Default

you cleaned up the ballast resistor to the fuel pump?

if so, i did away with mine as per instructions from a dodge dealership mechanic. said they do away with them all the time, they are only there to make the fuel pump a little quiter, but are not needed.

my pump is a little noisier, but not bad. mine has started everytime since. that thing is the reason i got this rig so cheap. lol original owner couldnt get the "no start" figured out.
Reply
Old Mar 8, 2012 | 10:10 PM
  #19  
HockeyNTrucks's Avatar
Thread Starter
Member
 
Joined: Feb 2011
Posts: 150
Likes: 0
Model: Cherokee
Engine: 4.0 i6 HO
Default

when i unplug the 2 wires into the ballast resistor the motor shuts off haha?
Reply
Old Mar 8, 2012 | 11:43 PM
  #20  
HockeyNTrucks's Avatar
Thread Starter
Member
 
Joined: Feb 2011
Posts: 150
Likes: 0
Model: Cherokee
Engine: 4.0 i6 HO
Default

possibly cps? would this cause the fuel pump to not prime though?
Reply
Old Mar 8, 2012 | 11:55 PM
  #21  
freegdr's Avatar
CF Veteran
 
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

try jumping the ballast resisstor see if it stays running
Reply
Old Mar 9, 2012 | 03:35 PM
  #22  
Anony's Avatar
Member
 
Joined: Jul 2011
Posts: 239
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0L
Default

---

Last edited by Anony; Nov 20, 2013 at 01:26 PM.
Reply
Old Mar 9, 2012 | 09:51 PM
  #23  
mocrawlin's Avatar
Newbie
 
Joined: Feb 2012
Posts: 20
Likes: 0
From: s.w. missouri
Year: 89
Model: Cherokee
Engine: 4.0
Default

just take the ballast resistor out, and hard wire the 2 wires from it together. mine would run about 10 minutes then die according to the p/o. and then it stopped starting all together, and that is why i ended up with it so cheap! lol and it had a new pump, injectors, and regulator already installed! he was throwin parts at it.

i tested the resistor first thing when i got it. it wasnt even putting 6 volts out. and i contacted a friend that is a mechanic at a dodge dealership about replacing it, and he said do away with it. not needed, they were only installed to limit pump noise.

so, i say hook your multimeter to it and see what output is on the resistor, and run it till it dies and see if the resistor is heating up and cause a restriction in voltage like mine was. i did a search on this when i got the xj home and after reading all the stuff that popped up i could see that is was common and it was also probably my problem.

also how i found all these great xj forums! lol sorry so long, hope it helps.
Reply
Old Mar 9, 2012 | 10:00 PM
  #24  
Ian96XJ's Avatar
Senior Member
 
Joined: Jul 2009
Posts: 739
Likes: 0
From: San Diego, CA
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default

I had this happen to me out in the middle of the freakin' desert! Turns out, the problem was the front O2 sensor wires were shorting out, tripping the ASD. The insulation had gotten brittle and the wire was exposed inside the plastic loom. The problem was intermittent simply because the wires would randomly cross depending on the bumps I'd hit. I'd suggest to check that and other wiring associated with the system. It may not be your problem, but if it is, at least you're not replacing $200 parts. And you don't need to be a specialized mechanic to recognize burnt, exposed wires. Good luck!
Reply
Old Mar 9, 2012 | 10:23 PM
  #25  
Bigwillie's Avatar
Junior Member
 
Joined: Feb 2012
Posts: 82
Likes: 1
From: Olympic peninsula WA.
Year: 1996
Model: Cherokee
Engine: 4.0 H.O.
Default

i had the same problem with my fuel pump running intermittently. new fuel pump and filter and the problem was solved.
Reply
Old Mar 10, 2012 | 02:13 PM
  #26  
HockeyNTrucks's Avatar
Thread Starter
Member
 
Joined: Feb 2011
Posts: 150
Likes: 0
Model: Cherokee
Engine: 4.0 i6 HO
Default

any ideas on what could cause the pump to turn on 8 times in a row back to back and fire up, and now it wont start. if i let it rest for a half hour though the fuel pump will turn back on a few times, and then die out again.
Reply
Old Mar 11, 2012 | 11:27 AM
  #27  
Anony's Avatar
Member
 
Joined: Jul 2011
Posts: 239
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0L
Default

---

Last edited by Anony; Nov 20, 2013 at 12:16 PM.
Reply
Old Mar 11, 2012 | 01:31 PM
  #28  
Anony's Avatar
Member
 
Joined: Jul 2011
Posts: 239
Likes: 0
Year: 1998
Model: Cherokee
Engine: 4.0L
Default

----

Last edited by Anony; Nov 20, 2013 at 12:16 PM.
Reply
Old Oct 16, 2022 | 08:58 AM
  #29  
LilMule's Avatar
Newbie
 
Joined: Oct 2022
Posts: 1
Likes: 0
Default

Originally Posted by HockeyNTrucks
I can drive my 91 xj for about 10-15 minutes and the suddenly it will just shut down. When i try and restart it, it cranks and cranks but will not fire. I swapped out the ASD relay with the AC relay and it fires right back up. What causes the ASD relay to keep failing?
Was it the Molex connectors?

Last edited by LilMule; Oct 16, 2022 at 09:00 AM.
Reply
Old Oct 16, 2022 | 09:22 AM
  #30  
Saudade's Avatar
CF Veteran
5 Year Member
Veteran: Air Force
Community Favorite
 
Joined: Aug 2020
Posts: 2,137
Likes: 580
From: SoCal
Year: 1988
Model: Cherokee (XJ)
Engine: 4.0L
Default

This thread is over 10 years old. Hockeyntrucks hasn't been around since 2012.

Please start a new thread describing your issue and what you've done (if anything) to resolve it.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pervatt33
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
0
Jul 26, 2018 12:34 PM
EZEARL
Modified XJ Cherokee Tech
7
Apr 15, 2013 06:13 PM
2000chersport
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Dec 3, 2012 10:28 PM
ColdWarrior
Wanted
0
Jul 20, 2012 03:27 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 06:26 PM.