The APN Header Does NOT Fit a 99
Seasoned Member
Joined: Sep 2011
Posts: 464
Likes: 0
From: Muncie, Indiana
Year: 1998
Model: Cherokee
Engine: 4.0
Senior Member
Joined: Aug 2012
Posts: 583
Likes: 0
From: Clear Lake, TX
Year: 1999 Jeep Cherokee
Model: Cherokee
Engine: 4.0
Senior Member
Joined: Aug 2012
Posts: 583
Likes: 0
From: Clear Lake, TX
Year: 1999 Jeep Cherokee
Model: Cherokee
Engine: 4.0
I will find out when my head is ready.
Seasoned Member
Joined: Sep 2011
Posts: 464
Likes: 0
From: Muncie, Indiana
Year: 1998
Model: Cherokee
Engine: 4.0
Ok....I'm picking up an intake manifold from a 99+ XJ this Fridy so If there is shaving, I'd wanna know about it before hand
Senior Member
Joined: Aug 2012
Posts: 583
Likes: 0
From: Clear Lake, TX
Year: 1999 Jeep Cherokee
Model: Cherokee
Engine: 4.0
I hope to be putting everything back in Thursday, at the latest Friday. I will let you know. Actually, I will go in the garage now and see how they line up on the bench.
Senior Member
Joined: Aug 2012
Posts: 583
Likes: 0
From: Clear Lake, TX
Year: 1999 Jeep Cherokee
Model: Cherokee
Engine: 4.0
I think it is going to hit. Seems like on the bench this is pretty much lined up. Number 1 on left and number 6 on right hit. I guess I will know for sure soon.
Second pic is number 1 third pic is number 6.
Second pic is number 1 third pic is number 6.
CF Veteran
Joined: Nov 2011
Posts: 3,603
Likes: 3
From: SLC, Utah
Year: 1999
Model: Cherokee
Engine: 4.0L
Senior Member
Joined: Aug 2012
Posts: 583
Likes: 0
From: Clear Lake, TX
Year: 1999 Jeep Cherokee
Model: Cherokee
Engine: 4.0
Number 1 looks easy enough. Its the support and not worried about taking off too much. Number 6 it hits the actual intake. How much did you have to take off? I guess I will have to do it little by little and not go to far and breach the intake.
Last edited by Houston Kid; Oct 23, 2013 at 09:47 AM.
Member
Joined: Aug 2013
Posts: 229
Likes: 0
From: N 43° 6' 31.5356" W 88° 30' 10.6452"
Year: 1996
Model: Cherokee
Engine: 4.0
A strategically placed hammer blow on the header might add enough clearance as well. I imagine any small dent isn't going to have an impact on performance, especially considering downstream curves, crimps and whatnot.
CF Veteran
Joined: Nov 2011
Posts: 3,603
Likes: 3
From: SLC, Utah
Year: 1999
Model: Cherokee
Engine: 4.0L
I did take any off mine but I man handled the f out of it.
Seasoned Member
Joined: Sep 2011
Posts: 464
Likes: 0
From: Muncie, Indiana
Year: 1998
Model: Cherokee
Engine: 4.0
CF Veteran


Joined: Jun 2011
Posts: 2,720
Likes: 44
From: Gainesville GA
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
I don't think the front runners have any issues, at least not on mine. The header runner closest to the firewall is the one you might need to take a hammer to.
Seasoned Member
Joined: Sep 2011
Posts: 464
Likes: 0
From: Muncie, Indiana
Year: 1998
Model: Cherokee
Engine: 4.0
Ya...I have a 98 and was wanting to put an intake manifold from a 99+ and then install a new header and full 2.5" exhaust along with cowl intake and 703 injectors
Senior Member
Joined: Aug 2012
Posts: 583
Likes: 0
From: Clear Lake, TX
Year: 1999 Jeep Cherokee
Model: Cherokee
Engine: 4.0
Just got it all done tonight. The front runner took just a little grinding and then fit perfectly. There rear one, near the firewall, different story. I did some grinding, but I did not want to go too deep. Was not enough, I had to resort to the BFH and wacked the header tube a bit. Not that much, but a small indent and finally it cleared and went on flush.
As stated earlier, I don't think that little indent will affect much.
What I did not realize is those headers glow red at idle. I put on a reworked cylinder head along with the new header and they were glowing red after about 15 minutes of idling.
As stated earlier, I don't think that little indent will affect much.
What I did not realize is those headers glow red at idle. I put on a reworked cylinder head along with the new header and they were glowing red after about 15 minutes of idling.
Last edited by Houston Kid; Oct 26, 2013 at 02:22 AM.
Member
Joined: Aug 2013
Posts: 229
Likes: 0
From: N 43° 6' 31.5356" W 88° 30' 10.6452"
Year: 1996
Model: Cherokee
Engine: 4.0
Did you dry fit the manifold to the header to figure out where to grind/pound? I think I have my front runner fine, just not sure about how much to grind/pound the back one.
Last edited by perpetual; Oct 26, 2013 at 06:48 AM.



