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Alternator removal

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Old Oct 18, 2011 | 10:51 AM
  #1  
xjchop's Avatar
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From: Belle Chasse, LA
Year: 1996
Model: Cherokee
Engine: 4.0
Default Alternator removal

So, my alternator finally crapped a bearing. I pulled the battery and tray, used a 4 ft chater pipe to break the top bolt loose, and now on to the bottom bolt. Is there any way to remove it from the top of the engine? Or do I have to drop my factory skid plate and pull it from the underside. Any help would be greatly appreciated. 97 cherokee chop-top with the I6
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Old Oct 18, 2011 | 11:03 AM
  #2  
MUDRUNNER AZ's Avatar
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From: SIERRA VISTA AZ
Year: 1992
Model: Cherokee
Engine: 4.0L 6 CYL
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It is easier to get to from the bottom. if i remember right there are only 6 bolts on the skid. Its been a while since i had one on. Depending on if you have ac or not it can be a pita to get out. Mine comes out from the top i have to very carefully move the ac line and play tetris with until it comes out. Mine wont come out the bottom. Hope that helps some.
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Old Oct 18, 2011 | 11:07 AM
  #3  
xjchop's Avatar
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From: Belle Chasse, LA
Year: 1996
Model: Cherokee
Engine: 4.0
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Ya, I have A/C, and the line running out of the coils is corroded almost to the point of leaking, so I really dont want to flex it to much. I will drop the skid plate when I get back on base tonight and try the bottome bolt fro there. Thanks bo
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Old Oct 18, 2011 | 01:30 PM
  #4  
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From: South Jersey
Year: 1993
Model: Cherokee
Engine: 4.0L
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I second what Muddrunner AZ said. I just did my alternator on my 1993 XJ the other day, and I removed it from up top. I wasn't sure since it felt really tight, like it wasn't going to budge, but I managed to slide the a/c line about an inch. Thankfully the hose compressed enough for me to "forcefully" yank it out. My line was looking pretty bad, but I was desperate enough try anyway... Good luck.
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Old Oct 18, 2011 | 03:31 PM
  #5  
ol'DixieJeep's Avatar
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From: Warrenton MO
Year: 2000
Model: Cherokee
Engine: 4.7L I6
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ive done it both ways. i have a/c. the "tetris" game is harder going out bottom. but i took the bolts loose from underneath both times. never seen a factory skid plate.

why would they make suck a great off-roaders engine and put the alternator on the bottom where the water will ruin it?!?!?!
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Old Oct 19, 2011 | 07:47 AM
  #6  
xjchop's Avatar
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From: Belle Chasse, LA
Year: 1996
Model: Cherokee
Engine: 4.0
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I ended up using extensions, a wobble joint, and a 4ft cheater pipe and got the bottom bolts out. I wiggled it out of the top, and I am pretty sure it is the original. I agree, the bottom mount idea, along with the 5 bolt electrical connection is crappy
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Old Nov 4, 2011 | 08:33 PM
  #7  
jeffhambone's Avatar
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From: NoVA
Year: 1995
Model: Cherokee(XJ)
Engine: 4.0
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For those of you pulling the alternator out thru the top -- did all of you have to remove the battery and tray? The alternator on our '95 country just seized up and I don't see how to pull it out without pulling the battery and tray. Just a little concerned about those tray hold-down bolts, after 16 years they're rusted down pretty well and I don't want to snap all three off.
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Old Nov 4, 2011 | 08:41 PM
  #8  
LastXJ's Avatar
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From: California
Year: 2000
Model: Cherokee
Engine: 4.0
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o

Last edited by LastXJ; Nov 4, 2011 at 08:48 PM.
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