Alternator removal
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Junior Member
Joined: Jul 2011
Posts: 34
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From: Belle Chasse, LA
Year: 1996
Model: Cherokee
Engine: 4.0
So, my alternator finally crapped a bearing. I pulled the battery and tray, used a 4 ft chater pipe to break the top bolt loose, and now on to the bottom bolt. Is there any way to remove it from the top of the engine? Or do I have to drop my factory skid plate and pull it from the underside. Any help would be greatly appreciated. 97 cherokee chop-top with the I6
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Joined: Jul 2011
Posts: 908
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From: SIERRA VISTA AZ
Year: 1992
Model: Cherokee
Engine: 4.0L 6 CYL
It is easier to get to from the bottom. if i remember right there are only 6 bolts on the skid. Its been a while since i had one on. Depending on if you have ac or not it can be a pita to get out. Mine comes out from the top i have to very carefully move the ac line and play tetris with until it comes out. Mine wont come out the bottom. Hope that helps some.
Thread Starter
Junior Member
Joined: Jul 2011
Posts: 34
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From: Belle Chasse, LA
Year: 1996
Model: Cherokee
Engine: 4.0
Ya, I have A/C, and the line running out of the coils is corroded almost to the point of leaking, so I really dont want to flex it to much. I will drop the skid plate when I get back on base tonight and try the bottome bolt fro there. Thanks bo
I second what Muddrunner AZ said. I just did my alternator on my 1993 XJ the other day, and I removed it from up top. I wasn't sure since it felt really tight, like it wasn't going to budge, but I managed to slide the a/c line about an inch. Thankfully the hose compressed enough for me to "forcefully" yank it out. My line was looking pretty bad, but I was desperate enough try anyway... Good luck.
CF Veteran
Joined: Oct 2011
Posts: 1,467
Likes: 2
From: Warrenton MO
Year: 2000
Model: Cherokee
Engine: 4.7L I6
ive done it both ways. i have a/c. the "tetris" game is harder going out bottom. but i took the bolts loose from underneath both times. never seen a factory skid plate.
why would they make suck a great off-roaders engine and put the alternator on the bottom where the water will ruin it?!?!?!
why would they make suck a great off-roaders engine and put the alternator on the bottom where the water will ruin it?!?!?!
Thread Starter
Junior Member
Joined: Jul 2011
Posts: 34
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From: Belle Chasse, LA
Year: 1996
Model: Cherokee
Engine: 4.0
I ended up using extensions, a wobble joint, and a 4ft cheater pipe and got the bottom bolts out. I wiggled it out of the top, and I am pretty sure it is the original. I agree, the bottom mount idea, along with the 5 bolt electrical connection is crappy
For those of you pulling the alternator out thru the top -- did all of you have to remove the battery and tray? The alternator on our '95 country just seized up and I don't see how to pull it out without pulling the battery and tray. Just a little concerned about those tray hold-down bolts, after 16 years they're rusted down pretty well and I don't want to snap all three off.
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