Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Alternator removal

Thread Tools
 
Search this Thread
 
Old 10-18-2011, 10:51 AM
  #1  
Junior Member
Thread Starter
 
xjchop's Avatar
 
Join Date: Jul 2011
Location: Belle Chasse, LA
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default Alternator removal

So, my alternator finally crapped a bearing. I pulled the battery and tray, used a 4 ft chater pipe to break the top bolt loose, and now on to the bottom bolt. Is there any way to remove it from the top of the engine? Or do I have to drop my factory skid plate and pull it from the underside. Any help would be greatly appreciated. 97 cherokee chop-top with the I6
Old 10-18-2011, 11:03 AM
  #2  
Senior Member
 
MUDRUNNER AZ's Avatar
 
Join Date: Jul 2011
Location: SIERRA VISTA AZ
Posts: 908
Likes: 0
Received 1 Like on 1 Post
Year: 1992
Model: Cherokee
Engine: 4.0L 6 CYL
Default

It is easier to get to from the bottom. if i remember right there are only 6 bolts on the skid. Its been a while since i had one on. Depending on if you have ac or not it can be a pita to get out. Mine comes out from the top i have to very carefully move the ac line and play tetris with until it comes out. Mine wont come out the bottom. Hope that helps some.
Old 10-18-2011, 11:07 AM
  #3  
Junior Member
Thread Starter
 
xjchop's Avatar
 
Join Date: Jul 2011
Location: Belle Chasse, LA
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default

Ya, I have A/C, and the line running out of the coils is corroded almost to the point of leaking, so I really dont want to flex it to much. I will drop the skid plate when I get back on base tonight and try the bottome bolt fro there. Thanks bo
Old 10-18-2011, 01:30 PM
  #4  
Newbie
 
jlstu32's Avatar
 
Join Date: Oct 2011
Location: South Jersey
Posts: 5
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4.0L
Default

I second what Muddrunner AZ said. I just did my alternator on my 1993 XJ the other day, and I removed it from up top. I wasn't sure since it felt really tight, like it wasn't going to budge, but I managed to slide the a/c line about an inch. Thankfully the hose compressed enough for me to "forcefully" yank it out. My line was looking pretty bad, but I was desperate enough try anyway... Good luck.
Old 10-18-2011, 03:31 PM
  #5  
CF Veteran
 
ol'DixieJeep's Avatar
 
Join Date: Oct 2011
Location: Warrenton MO
Posts: 1,467
Likes: 0
Received 1 Like on 1 Post
Year: 2000
Model: Cherokee
Engine: 4.7L I6
Default

ive done it both ways. i have a/c. the "tetris" game is harder going out bottom. but i took the bolts loose from underneath both times. never seen a factory skid plate.

why would they make suck a great off-roaders engine and put the alternator on the bottom where the water will ruin it?!?!?!
Old 10-19-2011, 07:47 AM
  #6  
Junior Member
Thread Starter
 
xjchop's Avatar
 
Join Date: Jul 2011
Location: Belle Chasse, LA
Posts: 34
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default

I ended up using extensions, a wobble joint, and a 4ft cheater pipe and got the bottom bolts out. I wiggled it out of the top, and I am pretty sure it is the original. I agree, the bottom mount idea, along with the 5 bolt electrical connection is crappy
Old 11-04-2011, 08:33 PM
  #7  
Newbie
 
jeffhambone's Avatar
 
Join Date: Jan 2010
Location: NoVA
Posts: 15
Likes: 0
Received 0 Likes on 0 Posts
Year: 1995
Model: Cherokee(XJ)
Engine: 4.0
Default

For those of you pulling the alternator out thru the top -- did all of you have to remove the battery and tray? The alternator on our '95 country just seized up and I don't see how to pull it out without pulling the battery and tray. Just a little concerned about those tray hold-down bolts, after 16 years they're rusted down pretty well and I don't want to snap all three off.
Old 11-04-2011, 08:41 PM
  #8  
Newbie
 
LastXJ's Avatar
 
Join Date: Nov 2011
Location: California
Posts: 5
Likes: 0
Received 0 Likes on 0 Posts
Year: 2000
Model: Cherokee
Engine: 4.0
Default

o

Last edited by LastXJ; 11-04-2011 at 08:48 PM.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
t.mcginley.jr
Jeep Builds
105
01-31-2024 04:58 PM
Cherokeegirl89
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
9
09-21-2015 07:34 AM
1ATony
Vendor Showcase
1
09-18-2015 03:36 PM
travellinmike
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
09-11-2015 05:11 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Alternator removal



All times are GMT -5. The time now is 11:30 PM.