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94 xj broken motor mount bolts

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Old Jun 16, 2013 | 09:05 AM
  #16  
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I'm thinking this was most prevalent from 91 to 96.

I know it happened to a ****load of the XJs we sold to the Forest Service.
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Old Jun 16, 2013 | 09:17 AM
  #17  
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Default Mine Broke - You Need a Reverse Drill Bit

Shifting the manual with the throttle wide open did break my passenger side bolts. With luck, the old bolts back out with fingers/pliers. However, if you drill them with a REVERSE drill bit, that may back out with that process. Or, once you have drilled them, you can use an EZ-Out or other extractor.

This is easier said than done. Good luck - this will test your craftsmanship.
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Old Jun 16, 2013 | 09:24 AM
  #18  
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If I owned a 91 to 96, I would flat-out check those bolts.
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Old Jun 16, 2013 | 10:31 AM
  #19  
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Something odd.

I checked the catalogs and found that the 91-93 have different part numbers than the 94-99 (6034989) and that for the 00 & 01 the number changed to 6036176AA but the description of these bolts and the 94-99 are the same, i.e., .375-16X1.125. The 00-01 mount bracket part numbers are the same as earlier brackets (99). Go figure.

I wonder if the 00-01 bolts were made of a different material/different strength?

Edit: Looking up the bolts on a Mopar site, the part number 6034989 was not superseded by 6036176AA, so something did change with the 00-01 bolts.

Last edited by CCKen; Jun 16, 2013 at 10:33 AM.
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Old Jun 16, 2013 | 01:07 PM
  #20  
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So should I get a 99-01 bolt as it may be stronger? Or keep it in the 95 range?
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Old Jun 16, 2013 | 01:24 PM
  #21  
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If the has bolt any threads sticking out you can always weld a nut to it, let it cool & then take a wrench to it.

You can thank my Dad for that trick.

Happy Fathers Day.
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Old Jun 16, 2013 | 01:44 PM
  #22  
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sadly i haven't learned to weld yet.
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Old Jun 16, 2013 | 08:29 PM
  #23  
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Originally Posted by Mendax13
So should I get a 99-01 bolt as it may be stronger? Or keep it in the 95 range?
The 94-99 bolts are the same part number (6034989). 00 & 01 bolt part numbers changed and it is unknown, to me, what changed so you should stick with bolts for your model year.
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Old Jun 16, 2013 | 08:48 PM
  #24  
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Originally Posted by Mendax13
So should I get a 99-01 bolt as it may be stronger? Or keep it in the 95 range?
Follow 5-90's advice as I posted it and you'll be just fine.
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Old Oct 6, 2013 | 03:00 PM
  #25  
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Originally Posted by Mendax13
guess ill revive this. i got a 95 xj 4.0 and dealing with some bad death wobble that lead to my motor mount bracket bolts shearing off. they were recently replaced with grade 8's and they broke. so i gotta fix it to drive it anywhere. any one know what the bolt size is for them?
I just had this same thing happen to me last friday, Motors setting on it side now. Getting ready to pull the brokens bolts out today. death wobble sucks
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Old Oct 6, 2013 | 03:05 PM
  #26  
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Default bolts differance?

My question is would the bolts be differant for a 98 block in a 92? thats my current set up. i'm in the current process of fixing my death wobble, i wont still the thread. When the bolts broke i think it screwed up the tranny mount as well. Good thread made it easy to look for the problem.
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Old Oct 6, 2013 | 09:38 PM
  #27  
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Bolts are too long and the threaded area is too short. Read what 5-90 said.
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Old Jan 11, 2024 | 12:46 PM
  #28  
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Default upgraded

put on a brown dog 6 hole mount on.the new motor mount is badass.
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Old Jan 11, 2024 | 12:49 PM
  #29  
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bolts are oem size. just dont put grade 8 bolts in you will never get them out if you shear off motor mount. this happened to me 3 times trust me if your keepin your jeep go with upgraded mounts. itll save your rig pain down the road
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Old Jan 11, 2024 | 01:35 PM
  #30  
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yeah, i couldnt get a drill in spot to do that and without pull motor out i was able to get one out and went with aftermarket hd mount. i tried, but my idea to go to grade 8 bolts was dumb. oem bolts are 6 i think but grade 8 isnt stronger just harder which makes them more brittle and hard to drill into.
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