88 4.0 xj only stays started when holding key in start position
When you are starting the ignition switch bypasses the relay allowing it to start when you release the key back to the on position the relay is suppose to take over,and keep the motor running.
If there's no voltage to the ballast resistor, the fuel pump will run with the key in "start", but not when it's "on". (there is a relay up front that powers the fuel pump directly to start the motor)
If you are certain there is only 0.03V at the resistor with the key on, follow the wiring from the resistor back to the ignition switch. Particularly any plugs/connectors that pass through the firewall.
so i went out today and looked at it and while i was looking around the relays i saw an orange wire by the ignition relay that looked burned. Sure enough it burned through and was disconnected so i temporarely connected it and tried to start my jeep and it worked!!! it stayed running. I then cut the wire off my parts xj and cut the old wire off of mine and spliced them together perminantly. Just another reason why its good having a parts jeep sitting in the yard. Thanks for all the help getting it running. I dont think i would have looked in that area had my attention not been drawn to the relays. Its great having my xj back! ill post a few pictures of exactly what im talking about when i get to it if anyone is inerested.
CF Veteran
Joined: Mar 2010
Posts: 47,923
Likes: 38
From: Broward County Fl.
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
so i went out today and looked at it and while i was looking around the relays i saw an orange wire by the ignition relay that looked burned. Sure enough it burned through and was disconnected so i temporarely connected it and tried to start my jeep and it worked!!! it stayed running. I then cut the wire off my parts xj and cut the old wire off of mine and spliced them together perminantly. Just another reason why its good having a parts jeep sitting in the yard. Thanks for all the help getting it running. I dont think i would have looked in that area had my attention not been drawn to the relays. Its great having my xj back! ill post a few pictures of exactly what im talking about when i get to it if anyone is inerested.
the one on the right is the old one that burned through and the one on the left is the one i replaced it with from my parts jeep. The wire connects to the ignition replay where the smaller positive terminal of the battery connects and many other things. Hopefully the attachment works
the one on the right is the old one that burned through and the one on the left is the one i replaced it with from my parts jeep. The wire connects to the ignition replay where the smaller positive terminal of the battery connects and many other things. Hopefully the attachment works
Those are the fusible links. They are just a short section of thinner wire that protects the harness they feed, designed to burn open if there is a short.
Nice detective work!
CF Veteran
Joined: Feb 2011
Posts: 3,074
Likes: 0
From: Bergen County, New Jersey U.S.A.
Year: 1990 Laredo
Model: Cherokee
Engine: 4.0 Inline 6 Renix
the one on the right is the old one that burned through and the one on the left is the one i replaced it with from my parts jeep. The wire connects to the ignition replay where the smaller positive terminal of the battery connects and many other things. Hopefully the attachment works

hopes this helps you
Newbie
Joined: Jun 2018
Posts: 2
Likes: 0
From: Glendale Arizona
Year: 1989
Model: Cherokee (XJ)
Engine: 4.0l
Thank you for this thread. I was completely stumped and ready to give up. Then I found this thread. Saved my life. I had the exact same burnt fuseable link. Fixed the problem.
Thread
Thread Starter
Forum
Replies
Last Post
seansr
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
13
Oct 20, 2025 02:48 PM
Rotorhead
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
10
Aug 31, 2015 12:41 PM
Gtrsrlly
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
5
Aug 25, 2015 11:50 AM
Brynjaminjones
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
2
Aug 22, 2015 05:01 AM
CCKen
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
Aug 20, 2015 08:07 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)



