20 Gallon Fuel Tank?
Does my Cherokee really have a 20 gallon fuel cell? I only ask because my tank was running very low today and the computer said I had 11 miles till empty. When I filled up, it only filled up to 16.5 gallons to completely fill the cell. Does the Cherokee really have a 20 gallon fuel cell? Something is not computing.
Last edited by Andreslh; Jan 5, 2026 at 06:37 PM.
Senior Member




Joined: Sep 2016
Posts: 970
Likes: 473
From: North East USA
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
You're keeping the model year of your xj a secret but some of the earlier ones had smaller tank capacity (same tank, different venting).
here's one of about 1000 internet posts on the subject and possible fix
https://www.cherokeeforum.com/f2/jee...nk-mod-241515/
here's one of about 1000 internet posts on the subject and possible fix
https://www.cherokeeforum.com/f2/jee...nk-mod-241515/
Senior Member




Joined: Sep 2016
Posts: 970
Likes: 473
From: North East USA
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
And my 2000 holds 20 and the 96 I had before held 20.
So who knows...
https://www.cherokeeforum.com/f2/xj-...nk-size-17802/
So who knows...
https://www.cherokeeforum.com/f2/xj-...nk-size-17802/
Senior Member




Joined: Jun 2019
Posts: 632
Likes: 182
From: Northern California
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 w/ Banks header & K&N intake
And my 2000 holds 20 and the 96 I had before held 20.
So who knows...
https://www.cherokeeforum.com/f2/xj-...nk-size-17802/
So who knows...
https://www.cherokeeforum.com/f2/xj-...nk-size-17802/
CF Veteran

Joined: Nov 2015
Posts: 3,636
Likes: 469
From: Southern OH
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
Is this your first vehicle? No vehicle I have ever owned or driven is out of fuel as soon as the gauge hits E. If your engine was running before you filled the tank up then it wasn't out of fuel so you aren't going to put 20 gallons in it.
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Senior Member




Joined: Jun 2019
Posts: 632
Likes: 182
From: Northern California
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 w/ Banks header & K&N intake
When I first bought my jeep I could only get 10 gallons in before the pump shut off. After I replaced the off-brand vent/regulator/fuel pump/float sending unit/ screen assembly with a name-brand, I could get 17 gallons into it when the fuel gauge sets on empty. I have no idea if my tank is stock or if has been replaced. Where did you get your new 20gal tank?
Last edited by Very Red XJ; Jan 2, 2026 at 12:59 AM.
Senior Member


Joined: Nov 2010
Posts: 682
Likes: 134
From: Good 'ol WI
Year: 1987
Model: Cherokee
Engine: 4.0
Some previous owner probably replaced the tank to a 20 gal tank years ago (b/c that's what's avail aftermarket). And now the gauge is 1/4 tank off ...which is real common. So, when it reads 'empty' you really have 5 gallons left. The sending unit on the smaller tank vehicles doesn't go deep enough as I recall ...is the problem. Same issue with my tank since i swapped out the old (smaller OEM one) to an aftermarket tank that doesn't leak.
That's one theory....
That's one theory....
Seasoned Member

Joined: Apr 2012
Posts: 260
Likes: 15
From: Puyallup, WA
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0L
Enter your VIN after the = and it will give you the factory build sheet and list the tank capacity on the second page. Only works back to a certain year, can't remember when the cutoff is.
https://www.jeep.com/webselfservice/...etServlet?vin=
https://www.jeep.com/webselfservice/...etServlet?vin=
Senior Member
Joined: Nov 2009
Posts: 660
Likes: 48
From: napoleon ohio
Year: 98, 00, 01 and another 01
Model: Cherokee
Engine: both 01 jeeps have viper coil pack
I have a 20 gallon tank. However, when the pump shuts off, I usually can put 3 more gallons in before she is really full.
CF Veteran


Joined: Nov 2017
Posts: 2,478
Likes: 275
From: Southern Texas (former AZ & Aus)
Year: 1999
Model: Cherokee(XJ)
Engine: I6 4.0L
20 on my '99 as well. But if I was planning longer adventure dino juice stops offroad. A couple of those roto packs would do the trick


